Excursion..........TECH FOLDER..........Excursion
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Excursion..........TECH FOLDER..........Excursion
If you have a suggestion for the tech folder, send me a PM and it will be considered.
Also, please keep in mind as you look for a link, some subjects may not fit perfectly in a category, so make sure you scroll completely through the links, down to the Misc Information and Modifications sections before you give up
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Ford Motor Company Links
Owners Manuals - Ford Excursion
2000 2001 2002 2003 2004 2005
Complete Technical Specifications
2000 2001 2002
Dimensional Data
2002
Ford Parts Look-up Page BY VIN & Model
FTE SuperDuty & Engine Specific Forum Tech Folders
Decoding
General Engine & Engine Compartment Threads
Universal
Gassers
Oil Burners
Electrical
Exterior
Body
Lighting
Interior
Lighting
Hardware (Dash, Console, Seats)
Hardware (Doors & Windows)
Hardware (Steering Wheel/Column, Pillars, Cargo Area)
Audio
TECH FOLDER CONTINUED Below
Also, please keep in mind as you look for a link, some subjects may not fit perfectly in a category, so make sure you scroll completely through the links, down to the Misc Information and Modifications sections before you give up
---------------------------------------------------------------------------------------------------------------------
Ford Motor Company Links
Owners Manuals - Ford Excursion
2000 2001 2002 2003 2004 2005
Complete Technical Specifications
2000 2001 2002
Dimensional Data
2002
Ford Parts Look-up Page BY VIN & Model
FTE SuperDuty & Engine Specific Forum Tech Folders
Decoding
- Decoding The Door Tag
- Keyless Entry Door Code - See "Misc Information and Modifications" at the bottom of the second post below
General Engine & Engine Compartment Threads
Universal
- Water Intrusion at the Cowl: Bridging the Gap 1
- Water Intrusion at the Cowl: Bridging the Gap 2
- Alternator & Charging System Checks
- Alternator Ripple Test And Other Electrical System Diagnostic Tests
- How To Change The Internal Regulator In Your Alternator
- Battery Info 1
- Battery Info 2
- Serpentine Belt Routing Diagram For All Engines
- Belt Tensioner Replacement
- A/C Compressor Clutch Air Gap Adjustment
- A/C Compressor Clutch Air Gap Adjustment - Video
- A/C Cold All The Time
- Rear A/C warm, Front A/C Cold
- HVAC Blower R&R
- Vibration Problems/Diagnosis with Chart
Gassers
- Thermostat Change & Coolant Burp (V10)
- Fan Clutch Replacement (V10)
- Fuel Filter R&R
- Power Steering Flush (V10)
- IAC Replacement (V10)
- Spark Plug Change (V10)a
- Spark Plug Change (V10)b
- Spark Plug Hole (Picture Showing 4 Threads - V10)
- Oil Filter Comparison Video (V10)
- MAF Sensor Cleaning
- Exhaust Manifold Stud Removal (V10)
- Banks Manifold and Exhaust Install (V10)
Oil Burners
- Excursion GPR to GPCM Switch-Over Date Information
- Gooch's 7.3L PSD Engine Coolant Flush Procedure and In-Depth Coolant Information
- Water Pump Removal 1 - Maintain's YouTube Tutorial
- Water Pump Removal 2 - Trey's YouTube Tutorial
Electrical
- Wiring Diagrams
- Fuse Box/CJB Disassemble, Clean, & Reassemble
- Clock Spring R&R
- 2000 Excursion Door Lock Relay Location
- Making a '99/'01 to '02/'07 Mirror Adapter Pigtail Harnesses
- Overhead Console Display Fix (Soldering Chips On The Circuit Board)
- Dome Light Fix/Conversion
- Dome Light Switch R&R
- Dome Light Override Diagrams With Running Board Light Override
- Digital Climate Control Dead? Here's How To Fix It
- Troubleshooting Rear Climate Control No/Low Heat
- Changing Rear Blend Door Motor (Rear Heater Fix)
- Deactivating Door Chime/Key-In-Ignition, Drive You Bonkers Ding, Ding, Ding, Ding
- Deactivating Door Chime Seat Belt Minder
- Wiring In A Toggle To Override/Cancel Back-Up Sensor Speaker
- Crime Prevention - Flashing LED
- Heated Seat Fix
- OD Switch Chaffed Wire Fix 1
- OD Switch Chaffed Wire Fix 2 (pdf download from Google Docs)
- Door Lock Actuator Electrical Repair (For actuator removal instructions, scroll down to Interior then Hardware (Doors & Windows) and click on the link for actuator removal instructions)
Exterior
Body
- Door Handle R&R
- Cowl R&R (Refinish with Bed Liner)
- Rear Glass Window Replacement/Resealing
- Rear Glass Window Squirters
- Front Hitch Install 2005 Excursion
- Excursion Roof Rack Modification
- a) Swapping Paddle Mirrors for Towing Mirrors
- b) Same Thread As Above, But Specifically Addresses Adding Power To The Marker/Turn Signal Lights
- Installing '08 Tow Mirrors
- Installing OEM '08+ Tow Mirrors and Wiring the Power Fold/Power Telescoping function
- 08+ Mirror Upgrade PDF's
- Making a '99/'01 to '02/'07 Mirror Adapter Pigtail Harnesses
- Tapping Wires for Lights on '08+ Mirrors for '00/'01 MY Excursions
- Rust Repair
- DIY Tow Hook Work Platform
- AMP Research Running Board Installation
- Troubleshooting Back-Up Sensor Problem
Lighting
- Motoman's Overhead Clearance/Roof Light Install
- Headlight Information by Year (Clear? One Piece?)
- Headlight Conversion
- Aiming Headlights
- DIY Harley Davidson Blacked Out Headlights
- OEM Fog Light Mod for Early Excursion Models
- LED Underhood Light Upgrade
- Complete LED swap
Interior
Lighting
- Dome Light Fix/Conversion
- Dome Light Switch R&R
- Dome Light Override Diagrams With Running Board Light Override
- Dome Light LED Upgrade
- Complete LED swap
- Green to Blue (or any color) dash light/interior LED modification
Hardware (Dash, Console, Seats)
- Dash Bezel Upgrade: '05 - '07 Dash Installation
- In-Dash Cup Holder Upgrade (Pullout) To Newer OEM Version
- In-Dash Cup Holder Repair (Pullout)
- Cell Phone Mount, PanaVise
- Cell Phone Mount, Kuda
- Center Console Swap (Expedition/Lincoln Navigator)
- Bucket Seat to Bench Seat Install
- Swapping The 2nd Row Bench Seats For Captains Seats 1
- Swapping The 2nd Row Bench Seats For Captains Seats 2
- Seat Heater and Seat Leather install
- Rear Seat Carpet Flap Bracket Latch From Expedition Installation 1
- Rear Seat Carpet Flap Bracket Latch From Expedition Installation 2 (Video)
- 2nd Row Headrest Install for Middle Seat
- 3rd Row Headrest Install 1
- 3rd Row Headrest Install 2
- 3rd Row Headrest Install 3
- 3rd Row Headrest Install 4
- 3rd Row Headrest Install 5 (Monsta's Picture Gallery)
- '08 - '12 Crew Cab Front Seats Into An Ex
- DIY Upfitter Switches
Hardware (Doors & Windows)
- Door Window Replacement
- Power Window Motor Replacement
- Door Lock Actuator Replacement (Enhanced)
- Door Lock Actuator Removal (Newer, Quicker Way To Access And Remove)
- Door Lock Actuator Drivers Side (A Different Way To Access For Older Excursions)
- Rear Hatch Lock Assembly Replacement
- Frozen/Stuck Rear Hatch Key Lock Cylinder Fix
- Rear Hatch Door Lock Lubrication
- Rear Hatch Driver's Side Barn Door Latch Repair
- Rear Hatch Wiper Motor R&R
- Rear Hatch Lift Support Upgrade
Keyless Entry Door Code - See "Misc Information and Modifications" at the bottom of the second post below
Hardware (Steering Wheel/Column, Pillars, Cargo Area)
- Grab Handle Installation (2005+ Style F-250/350)
- Lincoln Blackwood Steering Wheel Install
- Lincoln Navigator Steering Wheel Swap for Non-Redundant Control Excursions
- Gear Shift Selector Hard To Move (Neutral Safety Switch)
- Gear Shift Selector Adjustment & How To Center The Needle
- Gear Shift Linkage Adjustment
- Gear Shift Tube and Bushing R&R (1a)
- Gear Shift Tube and Bushing R&R (1b) - (pics of .pdf instruction pages)
- Custom Made Rear Storage Box 1 (3rd Seat Removed)
- Custom Made Rear Storage Box 2
- Cargo Net Barrier Installation
Audio
- Component And Door Speaker Write-up 1
- Component And Door Speaker Write-up 2
- Component And Door Speaker Write-up 3
- Keeping Rear DVD With Aftermarket Deck
Last edited by Y2KW57; Jan 25, 2024 at 03:48 PM. Reason: Removed / Replaced dead links reported by members
Thread Starter
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Super Moderator
Joined: May 2004
Posts: 29,379
Likes: 116
From: Central Coast of CA
Excursion Forum Tech Folder
Suspension, Steering, Brakes, Wheels, Tires, Axles, Hubs, Transmission/Driveline
Suspension, Spring Modifications, Shackles
Steering, Sway Bars, Tie Rods
Brakes, Wheels, etc
Tire Reviews
Axles, Hubs, Ball Joints
Transmission, Differential, Driveline
- Steering Wander Corrected With 5* of caster (Please Read This First, Regarding Steering Wander)
- Comprehensive Spring Information & 4x4 Steering Wander Compilation Thread
- Comprehensive Spring Information PDF (SAE HS788)
- Helpful Hits, Tips, & Tricks: R&R Leaf Springs
- Suspension Height/Lift Comparison Measurements - Stock vs. Everything
- Step-By-Step Spring Swap
- Another Front Spring Swap Thread w/pictures
- A Different Take On Modding B Codes: Adding The Top Overload Small Block To The Springs
- Rear C-code Spring Install
- Lift Shackle Installation
- 2008 - 2010 Rear Spring Hanger Conversion for '99-'07 Rigs
- Roadmaster Active Suspension (RAS) Install
- Firestone Ride-Rite Air Bag Install
- AirLift Air Bag Install
- Shock Installation
- UPGRADING to the 2005+ Coil Spring/Axle Suspension
Steering, Sway Bars, Tie Rods
- OEM Steering Box Adjustment (w/downloadable Ford pdf)
- Red Head Steering Box Install 1 (V10)
- Red Head Steering Box Install 2 (7.3L PSD)
- Red Head Steering Box Install 3 (F250)
- Centering Your Steering Wheel
- Steering Stabilizer (Single Bilstein) Install
- 4x4 Tie Rod Diagram & Tie Rod/Drag Link Terminology
- Front Sway Bar Bushing Replacement
- OE 30mm Rear Swaybar Part Numbers
- OE Sway Bar End Link Replacement (tons of pics)
- Adjustable Track Bar Installation
Brakes, Wheels, etc
- Wheel, Tire, Lug Nut, and Bolt Pattern Information
- Cementite & Brake Rotors
- Changing Front Brake Pads And Rotors
- Changing Rear Brake Pads
- Front Caliper Pin Maintenance
- Bleeding Your Brakes
- Master Cylinder Bench Bleeding
- Braided Stainless Steel Brake Line Upgrade (Russel/Crown lines)
- Emergency Brake Pedal Switch Fix - Dash Light Always On (No Spray Method)
- Emergency Brake/Parking Brake Shoe Replacement 1
- Emergency Brake/Parking Brake Shoe Replacement 2 (Rear Axle Seal Replacement Too)
- 18" OEM wheels and how they work on Excursions
- Wheel Spacer Info Thread
Tire Reviews
- BF Goodrich
- Bridgestone
- Cooper
- Dick Cepek
- Firestone
- General
- Goodyear
- Hankook
- Kumho
- Michelin
- Nitto
- Toyo
- Treadwright
- Yokohama
Axles, Hubs, Ball Joints
- Vibration Problems/Diagnosis with Chart
- '05 Coil Spring Front Axle Upgrade
- 4x4 Troubleshooting (Electrical & Vacuum schematics)
- 4x4 Needle Bearing Service (Lube)
- Rear Axle Seal Replacement (E-Brake Shoe Replacement Too)
- 2-Wheel Drive Ball Joint Parts Listing
- Ball Joint Replacement 1
- Ball Joint Replacement 2
- Ball Joint Replacement 3 (YouTube vid)
- Greasing Your Four-Wheel Front Wheel Bearings
- Mile Marker Hub Install
- ESOF and OEM Auto-Hub Operation Explained
- ESOF And How It Works
- ESOF AutoLock Hub Service Disassembly and Lube
- ESOF AutoLock Hub Service Video
- Frozen/Hard To Turn OEM Hub Lock Fix (Drill Hole & Soak In ATF)
- Frozen/Hard To Turn OEM Hub Lock Fix (Drill Hole & Squirt Oil)
- ESOF Underhood Relay's (pictures)
- Rear Wheel Hub: 4x4 Sterling 10.5 Rear Inner and Outer Wheel Bearing Replacement 1
- Rear Wheel Hub: 4x4 Sterling 10.5 Rear Inner and Outer Wheel Bearing Replacement 2
Transmission, Differential, Driveline
- Vibration Problems/Diagnosis with Chart
- Installing A 6.0L Trans Cooler
- 4R100 Transmissions Temps. What is too hot?
- Mark K's 4R100 Transmission Fluid Change (article)
- Mark K's 4R100 Transmission Fluid Change (with pics)
- 4R100 Transmission Fluid Change For Early Model Rigs With A TC Drain Plug
- 5R110 Transmission Fluid Change - Mark K approved
- 4R100 Transmission Cooler Flow Test
- Inline Transmission Filter (7.3L PSD)
- Inline Transmission Filter (6.8L V10)
- Gear Shift Selector Hard To Move (Neutral Safety Switch)
- Gear Shift Selector Adjustment & How To Center The Needle
- Gear Shift Linkage Adjustment
- Gear Shift Tube and Bushing R&R (1a)
- Gear Shift Tube and Bushing R&R (1b) - (pics of .pdf instruction pages)
- Dana 60 Front Diff Fluid Change
- Sterling 10.5 Rear Differential Fluid Change
- Transfer Case Fluid Change
- Rear Diff Gear Oil Is Mud: How To Clean
- Rear Diff: How to replace pinion bearings and carrier/side bearings in 10.5 inch rear differential
- Greasing Your Slip Joint
- Pinion Seal Replacement
- Drive Shaft, U-Joint, CV Joint, Pinion Angle Information And Reference Information
Fuel Related
PATS, Keyless Entry, Key Related
- Deactivating Door Chime/Key-In-Ignition, Drive You Bonkers Ding, Ding, Ding, Ding
- Deactivating Door Chime Seat Belt Minder
- Programming Your PATS Key and Keyless Entry FOB
- Keyless Entry Door Code Retrieval Using AutoEnginuity (AE)
- Keyless Entry Door Code Retrieval (Trial & Error Method)
- Keyless Entry Door Code (Locating And Retrieving Your Code: '02+ Excursions)
- Programming Your Keyless Entry Pad
- How To Deactivate Auto-Lock Feature 1
- How To Deactivate Auto-Lock Feature 2
Misc Information and Modifications
Links to Maintenance & Mod Help Pages Created By FTE Members And Other Vehicle Enthusiasts On The Internet
Using Google To Search FTE (examples)
Last edited by Stewart_H; Nov 17, 2017 at 11:33 AM.
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