Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Coolant leak help

Thread Tools
 
Search this Thread
 
Old May 13, 2022 | 09:49 PM
  #361  
ToolmakerRob's Avatar
ToolmakerRob
Laughing Gas
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2011
Posts: 836
Likes: 213
Jack-If you need machine shop assistance please feel free to contact me on my cell.

Rob
 
Reply
Old May 14, 2022 | 12:16 AM
  #362  
blicharski1989's Avatar
blicharski1989
Thread Starter
|
Tuned
Liked
Loved
Community Favorite
Joined: Oct 2021
Posts: 478
Likes: 194
@TooManyToys.
is there any issues that you know of running the ZD-13 glow plug in my 03? I hear it’s about 1.2mm shorter to account for the later model piston bowl differences. Will it perform the same? I’m finding they are actually cheaper

also do you have a recommendation for the motor mounts when reinstalling the engine? I think my options are put them on once the engine is over the cradle, put them on now and try to slip them into the cradle, or put them in the cradle loose and try to set the engine on them and run the bolts in.
 
Reply
Old May 14, 2022 | 06:49 AM
  #363  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,828
Likes: 3,113
From: Jersey Shore
I know of no issues and haven't tried it, but I've thought it would be a good way to get around the problem of too long of GP.

I left the motor mounts off so I would have more leeway in the vertical movement to bolt up the trans. First I went low to install the up pipes. Then I went high so it was easier to bolt up the A/C compressor, and finally staying high, I slid in the motor mounts, getting the crossmember studs in place (no nuts). Then lowered, working the engine horizontal to line up with the mounts. Once the mounts were bolted to the block, came down probably 1/2" to load the mounts and install the nuts.
 
Reply
Old May 15, 2022 | 06:35 AM
  #364  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,828
Likes: 3,113
From: Jersey Shore
Originally Posted by ToolmakerRob
Jack-If you need machine shop assistance please feel free to contact me on my cell.

Rob
Thanks, Rob. I still need to buy the porting tool, and I'd still like to try doing this at home first rather that make it a cross borders event with customs.
 
Reply
Old May 15, 2022 | 11:05 PM
  #365  
blicharski1989's Avatar
blicharski1989
Thread Starter
|
Tuned
Liked
Loved
Community Favorite
Joined: Oct 2021
Posts: 478
Likes: 194

Ready to go back in

ICP relocate, decided to run it, used lock tite designed for sealing hydraulics

ICP new home with extension harness


 
Reply
Old May 16, 2022 | 11:27 AM
  #366  
ToolmakerRob's Avatar
ToolmakerRob
Laughing Gas
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2011
Posts: 836
Likes: 213
blicharski1989

Glad to see everything has come together so well and thank you for posting the photos of the remote ICP plumbing kit. Seeing these photos and the discussion last week actually made me pull my old notes out regarding this. I had originally machined an adapter for original ICP location to a female NPT thread.I need to look at the other half of the adapter.

Rob.
 
Reply
Old May 16, 2022 | 12:31 PM
  #367  
blicharski1989's Avatar
blicharski1989
Thread Starter
|
Tuned
Liked
Loved
Community Favorite
Joined: Oct 2021
Posts: 478
Likes: 194



 
Reply
Old May 16, 2022 | 08:26 PM
  #368  
blicharski1989's Avatar
blicharski1989
Thread Starter
|
Tuned
Liked
Loved
Community Favorite
Joined: Oct 2021
Posts: 478
Likes: 194

Feels good to have it back in the truck

Turbocharger back in its home

Wrapped my new up pipes hopefully it’ll make a dent in the heat load at the rear of the engine.
I forgot I removed the factory down pipe when the engine was out and now it’s almost impossible to get it back in. Ordered a 3.5” down pipe aftermarket deal to fix that since they are two piece and I’m not pulling this engine back out.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old May 16, 2022 | 09:52 PM
  #369  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Did you get a single piece or a 2 piece down pipe? I put a 4" w piece in my truck back when I changed the exhaust system
Having a band clamp halfway was the smartest thing I did. It slipped right in and no leaks.
 
Reply
Old May 16, 2022 | 10:18 PM
  #370  
blicharski1989's Avatar
blicharski1989
Thread Starter
|
Tuned
Liked
Loved
Community Favorite
Joined: Oct 2021
Posts: 478
Likes: 194
Originally Posted by Yahiko
Did you get a single piece or a 2 piece down pipe? I put a 4" w piece in my truck back when I changed the exhaust system
Having a band clamp halfway was the smartest thing I did. It slipped right in and no leaks.
yeah mbrp 2 piece up pipe 3.5” should slide right in. I may even wrap the first 24” to help with heat. That’s what I liked about the stock unit it had a nice heat shield thingy ford covered it in. The lower the under hood temps the better.

now to find some Freon and a vacuum pump. I may have a local garage here just vacuum it and recharge it. Freon seems much cheaper in bulk. My excursion is pig it holds 68 ounces of r134a
 
Reply
Old May 17, 2022 | 01:52 AM
  #371  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Make sure that the clutch coil does not get any power before you get it charged.
Also moisture and PAG react and create bad stuff. So the faster you get it done the better.
 
Reply
Old May 17, 2022 | 07:43 AM
  #372  
blicharski1989's Avatar
blicharski1989
Thread Starter
|
Tuned
Liked
Loved
Community Favorite
Joined: Oct 2021
Posts: 478
Likes: 194
Originally Posted by Yahiko
Make sure that the clutch coil does not get any power before you get it charged.
Also moisture and PAG react and create bad stuff. So the faster you get it done the better.
isn’t there also a low pressure switch in the system preventing the clutch coil from energizing ?
 
Reply
Old May 17, 2022 | 08:20 AM
  #373  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,828
Likes: 3,113
From: Jersey Shore
Yes, there is.
 
Reply
Old May 17, 2022 | 09:39 AM
  #374  
BryanStein's Avatar
BryanStein
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2013
Posts: 1,402
Likes: 114
From: Tuscaloosa, AL
Originally Posted by blicharski1989
isn’t there also a low pressure switch in the system preventing the clutch coil from energizing ?
​​​​​​
​​​​​ At some point Ford moved to a single ac freon pressure sensor and let the computer control the clutch based off the pressure...... Instead of both low and high pressure cut off (2 wire) switches. Anybody know what year that was, or if it was just on certain vehicles?
 
Reply
Old May 17, 2022 | 09:41 AM
  #375  
blicharski1989's Avatar
blicharski1989
Thread Starter
|
Tuned
Liked
Loved
Community Favorite
Joined: Oct 2021
Posts: 478
Likes: 194
Originally Posted by BryanStein
​​​​​​
​​​​​ At some point Ford moved to a single ac freon pressure sensor and let the computer control the clutch based off the pressure...... Instead of both low and high pressure cut off (2 wire) switches. Anybody know what year that was, or if it was just on certain vehicles?
mines a 2003 excursion and it’s purely analog controls.
 
Reply



All times are GMT -5. The time now is 10:45 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE