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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Coolant leak help

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Old May 13, 2022 | 09:49 PM
  #361  
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Jack-If you need machine shop assistance please feel free to contact me on my cell.

Rob
 
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Old May 14, 2022 | 12:16 AM
  #362  
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@TooManyToys.
is there any issues that you know of running the ZD-13 glow plug in my 03? I hear it’s about 1.2mm shorter to account for the later model piston bowl differences. Will it perform the same? I’m finding they are actually cheaper

also do you have a recommendation for the motor mounts when reinstalling the engine? I think my options are put them on once the engine is over the cradle, put them on now and try to slip them into the cradle, or put them in the cradle loose and try to set the engine on them and run the bolts in.
 
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Old May 14, 2022 | 06:49 AM
  #363  
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I know of no issues and haven't tried it, but I've thought it would be a good way to get around the problem of too long of GP.

I left the motor mounts off so I would have more leeway in the vertical movement to bolt up the trans. First I went low to install the up pipes. Then I went high so it was easier to bolt up the A/C compressor, and finally staying high, I slid in the motor mounts, getting the crossmember studs in place (no nuts). Then lowered, working the engine horizontal to line up with the mounts. Once the mounts were bolted to the block, came down probably 1/2" to load the mounts and install the nuts.
 
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Old May 15, 2022 | 06:35 AM
  #364  
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Originally Posted by ToolmakerRob
Jack-If you need machine shop assistance please feel free to contact me on my cell.

Rob
Thanks, Rob. I still need to buy the porting tool, and I'd still like to try doing this at home first rather that make it a cross borders event with customs.
 
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Old May 15, 2022 | 11:05 PM
  #365  
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Ready to go back in

ICP relocate, decided to run it, used lock tite designed for sealing hydraulics

ICP new home with extension harness


 
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Old May 16, 2022 | 11:27 AM
  #366  
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blicharski1989

Glad to see everything has come together so well and thank you for posting the photos of the remote ICP plumbing kit. Seeing these photos and the discussion last week actually made me pull my old notes out regarding this. I had originally machined an adapter for original ICP location to a female NPT thread.I need to look at the other half of the adapter.

Rob.
 
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Old May 16, 2022 | 12:31 PM
  #367  
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Old May 16, 2022 | 08:26 PM
  #368  
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Feels good to have it back in the truck

Turbocharger back in its home

Wrapped my new up pipes hopefully it’ll make a dent in the heat load at the rear of the engine.
I forgot I removed the factory down pipe when the engine was out and now it’s almost impossible to get it back in. Ordered a 3.5” down pipe aftermarket deal to fix that since they are two piece and I’m not pulling this engine back out.
 
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Old May 16, 2022 | 09:52 PM
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Did you get a single piece or a 2 piece down pipe? I put a 4" w piece in my truck back when I changed the exhaust system
Having a band clamp halfway was the smartest thing I did. It slipped right in and no leaks.
 
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Old May 16, 2022 | 10:18 PM
  #370  
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Originally Posted by Yahiko
Did you get a single piece or a 2 piece down pipe? I put a 4" w piece in my truck back when I changed the exhaust system
Having a band clamp halfway was the smartest thing I did. It slipped right in and no leaks.
yeah mbrp 2 piece up pipe 3.5” should slide right in. I may even wrap the first 24” to help with heat. That’s what I liked about the stock unit it had a nice heat shield thingy ford covered it in. The lower the under hood temps the better.

now to find some Freon and a vacuum pump. I may have a local garage here just vacuum it and recharge it. Freon seems much cheaper in bulk. My excursion is pig it holds 68 ounces of r134a
 
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Old May 17, 2022 | 01:52 AM
  #371  
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Make sure that the clutch coil does not get any power before you get it charged.
Also moisture and PAG react and create bad stuff. So the faster you get it done the better.
 
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Old May 17, 2022 | 07:43 AM
  #372  
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Originally Posted by Yahiko
Make sure that the clutch coil does not get any power before you get it charged.
Also moisture and PAG react and create bad stuff. So the faster you get it done the better.
isn’t there also a low pressure switch in the system preventing the clutch coil from energizing ?
 
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Old May 17, 2022 | 08:20 AM
  #373  
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Yes, there is.
 
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Old May 17, 2022 | 09:39 AM
  #374  
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Originally Posted by blicharski1989
isn’t there also a low pressure switch in the system preventing the clutch coil from energizing ?
​​​​​​
​​​​​ At some point Ford moved to a single ac freon pressure sensor and let the computer control the clutch based off the pressure...... Instead of both low and high pressure cut off (2 wire) switches. Anybody know what year that was, or if it was just on certain vehicles?
 
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Old May 17, 2022 | 09:41 AM
  #375  
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Originally Posted by BryanStein
​​​​​​
​​​​​ At some point Ford moved to a single ac freon pressure sensor and let the computer control the clutch based off the pressure...... Instead of both low and high pressure cut off (2 wire) switches. Anybody know what year that was, or if it was just on certain vehicles?
mines a 2003 excursion and it’s purely analog controls.
 
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