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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Coolant leak help

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Old Apr 29, 2022 | 03:55 PM
  #301  
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Kill Devil Diesel apparently hired a new
person to handle the Customer service
issues. My core was just picked up.
 
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Old Apr 29, 2022 | 04:09 PM
  #302  
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My data is in my other computer I'm working on, but If memory is correct, the OE tend to be at 0.025 to 0.030".
 
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Old Apr 29, 2022 | 04:59 PM
  #303  
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Originally Posted by TooManyToys.
My data is in my other computer I'm working on, but If memory is correct, the OE tend to be at 0.025 to 0.030".
I concur I was around .030 ish

i found another machine shop that can cnc them for $50 cash I’m going to buzz them .010”

KDD is at lease a week out plus shipping. They told me it will be a minimum of one week before they can machine them. I thought this was some thing that you ordered and it was already reduced height. I wonder if they’re just taking the stock piston and doing the machine work himself. Either way my wife is growing impatient and this thing is going over budget. He should have them done on Monday so I can have the short block assembled. My cylinder heads should be here next week too. Then throw the engine back in the week after and cross my fingers.
 
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Old Apr 29, 2022 | 05:58 PM
  #304  
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Cam bearing repositioned.
 
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Old Apr 29, 2022 | 06:31 PM
  #305  
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There is no reason to machine stock pistons. Mahle already sells reduced height (CR) pistons, 10 under. I was looking at the catalog last night when I was trying to see if Mahle spec'd skirts for you. The goofy thing in their catalog is they screw up the metric cylinder width. Plus, my understanding is the destroked piston are made at the proper piston weight, not reduced by machining. Not that 10 is going to create an issue.

https://www.mahle-aftermarket.com/me...s/pi-20-09.pdf



 
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Old Apr 29, 2022 | 06:48 PM
  #306  
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Originally Posted by TooManyToys.
There is no reason to machine stock pistons. Mahle already sells reduced height (CR) pistons, 10 under. I was looking at the catalog last night when I was trying to see if Mahle spec'd skirts for you. The goofy thing in their catalog is they screw up the metric cylinder width. Plus, my understanding is the destroked piston are made at the proper piston weight, not reduced by machining. Not that 10 is going to create an issue.

https://www.mahle-aftermarket.com/me...s/pi-20-09.pdf

I still have an order into KDD I’ll see how long that take takes to fulfill. I just don’t have confidence in their lead times after many reports of going over by weeks or months.

the draw to machining the tops is obviously, cost $40 and that I already have them. I’ll keep both options available I just can’t wait around forever to get this thing back on the road. Summer is closing in for us.

$40 vs $650. We shall see what happens with KDD
 
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Old Apr 29, 2022 | 07:45 PM
  #307  
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Shaving the pistons is easy. Before giving it to them, I'd indelibly mark the pistons for the top before it gets machined off.
 
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Old Apr 29, 2022 | 07:47 PM
  #308  
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Originally Posted by TooManyToys.
Shaving the pistons is easy. Before giving it to them, I'd indelibly mark the pistons for the top before it gets machined off.
the last machine shop stamped them underneath and you can tell which way they orientate by the notch in the skirt for the cooling jet. Good call though!
 
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Old Apr 29, 2022 | 08:44 PM
  #309  
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I forgot about the cooling jet thing.
 
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Old Apr 30, 2022 | 05:07 PM
  #310  
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Got the new oil cooler installed while I’m waiting for parts
 
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Old May 2, 2022 | 01:13 AM
  #311  
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Does anyone know if I’ll need to use different style glow plug harnesses if I end up with the Mahle 04-07 style pistons? I know I can’t use the glow plugs as they are too long on the 2003 style with an 04-07 piston.
 
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Old May 2, 2022 | 05:20 AM
  #312  
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The harness should not matter; it's dependent on the glow plug module location.

I'm of the belief everyone should just use the shorter, later glow plugs. It won't make a difference, and no one has to worry about the length.
 
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Old May 3, 2022 | 01:33 PM
  #313  
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Update: still waiting on powerstroke customs to get my heads from the machine shop. I really hope this week is the week…….
 
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Old May 3, 2022 | 01:53 PM
  #314  
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Originally Posted by TooManyToys.
There is no reason to machine stock pistons. Mahle already sells reduced height (CR) pistons, 10 under. I was looking at the catalog last night when I was trying to see if Mahle spec'd skirts for you. The goofy thing in their catalog is they screw up the metric cylinder width. Plus, my understanding is the destroked piston are made at the proper piston weight, not reduced by machining. Not that 10 is going to create an issue.

https://www.mahle-aftermarket.com/me...s/pi-20-09.pdf

What the heck is a "destroked" piston?

Edit: Nevermind just saw that was addressed in opening statement
 
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Old May 3, 2022 | 01:55 PM
  #315  
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Originally Posted by runthatjunk
What the heck is a "destroked" piston?
proper term is reduced compression height
 
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