Coolant leak help
how bad is removing the front cover and resealing? Do I need a special tool for the front main and crank shaft pulley?
I purchased this Ford/Mahle front cover gasket kit. It comes with JV8 sealant, where is that used? I was thinking down toward the bottom where the bed plate seal meets the front cover.
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have you done this repair? Any guidance where to use the supplied sealant ?
A good exmple is an oil pan gasket, where the seating surface of the block meets the seating surface of the timing cover
If it doesn't have that stuff, i'm out
Also, if your seating surfacers are trashed up, you should use a thin layer of sealant too
https://www.ford-trucks.com/g/picture/7353735
The black plugs in the pic above are the bed plate seals. You are supposed to cut the sealant before pulling the front cover gasket off, otherwise you will have an oil leak. Install the Ford oil resistant sealant in those same places on re-installation. TA31 IIRC. Hopefully someone else will correct me if my memory is poor!
Here are some help resources:
https://www.youtube.com/watch?v=tyTCaU91nSQ
https://www.youtube.com/watch?v=qRBaDMP7NY0
Removing an old front seal wear ring, if you have one (ball peen hammer method - Timken):
https://www.ford-trucks.com/g/picture/7353735
The black plugs in the pic above are the bed plate seals. You are supposed to cut the sealant before pulling the front cover gasket off, otherwise you will have an oil leak. Install the Ford oil resistant sealant in those same places on re-installation. TA31 IIRC. Hopefully someone else will correct me if my memory is poor!
Here are some help resources:
https://www.youtube.com/watch?v=tyTCaU91nSQ
https://www.youtube.com/watch?v=qRBaDMP7NY0
Removing an old front seal wear ring, if you have one (ball peen hammer method - Timken):
https://www.youtube.com/watch?v=etYmdz0bDds
Should I replace the oil pump gears and housing? There’s some small grooves in both. The front cover looks pretty good to me. I don’t know enough about these oil pumps to say one way or the other.
nope didn’t mark them. I ordered new gears and lpop cover. Is that ok? The cover doesn’t seem to have any deep grooves in it. The lpop gears and cover do have some grooves that I feel with my finger nail. Probably normal wear for 250,000 miles. any tips or tricks ?
Do I need to unbolt the front of the intake manifold to help get the cover back in with the o ring seal? I see diesel tech Ron has a putty knife trick on YouTube.











