Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Rebuild Thread

Thread Tools
 
Search this Thread
 
Old Mar 16, 2020 | 05:26 PM
  #451  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,834
Likes: 3,125
From: Jersey Shore
If it works, it works. Like I wrote, I didn't flip the situation around, if it was that, you could have had 90psi before hitting the ceiling. Sean's was a good suggestion.

I would have been surprised if you had a seal problem using the tool.

Coil springs are just a coiled torsion bar.
 
Reply
Old Mar 16, 2020 | 05:35 PM
  #452  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
I know Jack, I was shocked to think that the new seal and wear ring installed on a perfectly smooth and clean snout using Loctite 680 would leak that soon when you see these gorillas chiseling the wear rings off, beating the seals in place with a hammer etc.
I will keep you guys posted, this may save someone some time, money and worry if they run across it in a search.
 
Reply
Old Mar 16, 2020 | 06:34 PM
  #453  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,834
Likes: 3,125
From: Jersey Shore
My old company was/is the OE manufacturer of the rear seal, and I believe the front too. A good company friend of mine had just taken over as director of the group when the 6.0 was launched. The tools were designed so a cave man could do it, but in reality an experienced, good mechanic should have no problems with standard tools. The key is not distorting the OD metal ring, which therefore distorts the sealing lips. But that does take the right tools and experience, and while the front seal carries the same do-over effort of a rear hub seal, a rear main seal leak is brutal. In the DIY world, the right tool defaults to an almost close socket to “I’m sure if I just tap around the edges with my carpenters hammer i’ll be good” as we know.

And yes, I have both OE style tools.
 
Reply
Old Mar 16, 2020 | 07:16 PM
  #454  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Now all I need is a 2007 engine that I can rebuild.
I say 2007 so I can be sure to get the 20 mm heads.
 
Reply
Old Mar 16, 2020 | 07:26 PM
  #455  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,834
Likes: 3,125
From: Jersey Shore
Have you asked Ed if you get anything else but 20mm out of Ford?
 
Reply
Old Mar 16, 2020 | 08:15 PM
  #456  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
I wanted to get a core that I could rebuild that was one
of the late 2006 or a 2007. I have not asked Ed as of yet.
 
Reply
Old Mar 16, 2020 | 09:13 PM
  #457  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
From what Jared Alderson at KillDevil says, he gets 6.0 cores for $100 all day by the semi load. Wrong coast but he might have connections Sean.
 
Reply
Old Mar 17, 2020 | 01:56 AM
  #458  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
That is what I am looking for. Some thing I can take my time on.
That way I can do it right and not be without the truck for months.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Mar 17, 2020 | 11:06 AM
  #459  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
Assembling does not take long. Once you get the block on the stand you could have it knocked out and in the truck in a day. I took longer painting and cleaning fasteners than actual assembly.
 
Reply
Old Mar 17, 2020 | 12:26 PM
  #460  
Fuzzpuss's Avatar
Fuzzpuss
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 3,428
Likes: 943
From: Fort Worth, TX
Originally Posted by TooManyToys.
And yes, I have both OE style tools.
What do the tools look like? Something that could be made on a lathe out of aluminum or even PVC rod?
 
Reply
Old Mar 17, 2020 | 12:28 PM
  #461  
Fuzzpuss's Avatar
Fuzzpuss
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 3,428
Likes: 943
From: Fort Worth, TX
Originally Posted by SmackDaddy
From what Jared Alderson at KillDevil says, he gets 6.0 cores for $100 all day by the semi load. Wrong coast but he might have connections Sean.
What do they do with said cores? Their 6.0 heads are advertised as having new castings that solve all the problems with the factory designs.
 
Reply
Old Mar 17, 2020 | 12:31 PM
  #462  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
Originally Posted by Fuzzpuss
What do the tools look like? Something that could be made on a lathe out of aluminum or even PVC rod?
You could probably make them out of that material. I borrowed the OTC install tools and can take photos tonight unless someone beats me to it. Sean has them too.
 
Reply
Old Mar 17, 2020 | 12:31 PM
  #463  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
Originally Posted by Fuzzpuss
What do they do with said cores? Their 6.0 heads are advertised as having new castings that solve all the problems with the factory designs.
Useless cores go to scrap, he gets them by the truckload for short and long block builds.
 
Reply
Old Mar 17, 2020 | 06:44 PM
  #464  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Either you were I can post the photos for those tools.

What I’m looking for is an engine I can make sure that
the deck is nice and clean because I worry about the
one in the truck I think the previous owner may have
used an angle grinder with scotch bright pads.
 
Reply
Old Mar 17, 2020 | 07:04 PM
  #465  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
Sean as I told you the other day, the previous owner took a rotating tool of some sort to mine and I drove it over 30k with compromised head gaskets and hand lapped the decks and sealed fine for 5200 miles on new UCF heads before the injector cups started leaking fuel into the coolant. It took TEM 0.003” to correct even after that.
 
Reply



All times are GMT -5. The time now is 12:31 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE