Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

FTN's T4/SXE Build/Conversion Thread

Thread Tools
 
Search this Thread
 
Old Oct 14, 2020 | 01:38 PM
  #241  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,355
Likes: 5,950
From: Lake Hartwell, GA
FTE Emeritus
That stud conversion sure looks like a better way to go. If I ever need to remove my CSD kit, I will definitely go this route. Looking at the oil supply fitting location to the right of the return fitting in the last picture, I believe you will still have room to get the wrench in there to secure the fitting. Might want to mock it up while the turbo is out just to be sure. I came from the driver side over the head and it was easy, but I didn't have that stud sticking up. Again, I don't think there will be a problem, but it is worth a check now.

Those quad o-rings look nice and like they were meant to be there.

What is your plan of attack for the cowl? Heat and a pry bar or just a pry bar or another idea?
 
Reply
Old Oct 14, 2020 | 01:46 PM
  #242  
FordTruckNoob's Avatar
FordTruckNoob
Thread Starter
|
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,130
Likes: 4,730
From: Henderson, NV
Club FTE Gold Member
Originally Posted by Sous
What is your plan of attack for the cowl? Heat and a pry bar or just a pry bar or another idea?
My COA *ahem*
 
Attached Images  
Reply
Old Oct 14, 2020 | 02:04 PM
  #243  
FinnishStroker's Avatar
FinnishStroker
Cargo Master
Joined: Mar 2019
Posts: 2,907
Likes: 788
From: Kinnula,Finland
Nice to see someone installing quality T4 turbo parts..
 
Reply
Old Oct 14, 2020 | 02:13 PM
  #244  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,355
Likes: 5,950
From: Lake Hartwell, GA
FTE Emeritus
Noting wrong with a tool that provides brute force in order to reach the desired outcome.

Originally Posted by Finnishstroker
Nice to see someone installing quality T4 turbo parts..
I agree with this 100%. I would have liked for Leonard to accomplish this install before me so that I could have used his parts list and gone the same route. But, I believe that one of my videos was a big nudge for him to purchase a T4.
 
Reply
Old Oct 14, 2020 | 02:41 PM
  #245  
FinnishStroker's Avatar
FinnishStroker
Cargo Master
Joined: Mar 2019
Posts: 2,907
Likes: 788
From: Kinnula,Finland
Theres also a crappy parts T4 install here at FTE..
Have you checked it out..? 😂
 
Reply
Old Oct 14, 2020 | 02:43 PM
  #246  
sjbj's Avatar
sjbj
Laughing Gas
Joined: Jun 2018
Posts: 863
Likes: 96
From: Idaho
So for one that hasn't done the T4 install yet, is the advantage of the studs just so you can align and drop the pedestal on without worrying about dislodging the o-rings?
 
Reply
Old Oct 14, 2020 | 02:49 PM
  #247  
FinnishStroker's Avatar
FinnishStroker
Cargo Master
Joined: Mar 2019
Posts: 2,907
Likes: 788
From: Kinnula,Finland
Yes,studs helps with alignment and no fear about threads in the block going bad,if person has to disassembly multiple times for some reason.
​​​​​​
 
Reply
Old Oct 14, 2020 | 05:17 PM
  #248  
RacinJasonWV's Avatar
RacinJasonWV
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,862
Likes: 2,335
From: WV
Club FTE Silver Member

Originally Posted by FinnishStroker
Theres also a crappy parts T4 install here at FTE..
Have you checked it out..? 😂
I didn’t get the joke at first.
There’s nothing crappy about your install. I have been following along cheering for you.


Noob, I’m glad that my recommendation for downpipe fitting was not necessarily required in your case. Mine wanted to hit everything! But that was probably mostly due to me not cutting the exhaust back far enough to begin with. Tight fit to the valve cover isn’t it? It was for me anyways.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Oct 15, 2020 | 05:36 AM
  #249  
FordTruckNoob's Avatar
FordTruckNoob
Thread Starter
|
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,130
Likes: 4,730
From: Henderson, NV
Club FTE Gold Member
Originally Posted by Sous
That stud conversion sure looks like a better way to go. If I ever need to remove my CSD kit, I will definitely go this route. Looking at the oil supply fitting location to the right of the return fitting in the last picture, I believe you will still have room to get the wrench in there to secure the fitting. Might want to mock it up while the turbo is out just to be sure. I came from the driver side over the head and it was easy, but I didn't have that stud sticking up. Again, I don't think there will be a problem, but it is worth a check now.

Those quad o-rings look nice and like they were meant to be there.
Originally Posted by FinnishStroker
Nice to see someone installing quality T4 turbo parts..
Originally Posted by Sous
I agree with this 100%. I would have liked for Leonard to accomplish this install before me so that I could have used his parts list and gone the same route. But, I believe that one of my videos was a big nudge for him to purchase a T4.
Thanks for the kind words guys. As always, my achievements stand on the shoulders of great men that have come before me such as yourselves. I would not have gone down this path if it weren't for you leading the way.

Originally Posted by Sous
What is your plan of attack for the cowl? Heat and a pry bar or just a pry bar or another idea?
Noting wrong with a tool that provides brute force in order to reach the desired outcome.
I thought of another brute force method that is slower and more controlled while sitting in bed last night. It involves hydraulics.

Originally Posted by FinnishStroker
Theres also a crappy parts T4 install here at FTE..
Have you checked it out..? 😂
Originally Posted by RacinJasonWV
I didn’t get the joke at first.
There’s nothing crappy about your install. I have been following along cheering for you.
FinnishStroker, I agree with RacinJasonWV. There is nothing crappy about your custom build at all. I bet all these commercial T4 kits started the same way as yours.


Originally Posted by RacinJasonWV
Noob, I’m glad that my recommendation for downpipe fitting was not necessarily required in your case. Mine wanted to hit everything! But that was probably mostly due to me not cutting the exhaust back far enough to begin with. Tight fit to the valve cover isn’t it? It was for me anyways.
Yeah I'm glad too. Definitely sound advice in your procedures to do so though. I did have to remove the bolt that holds the ground strap to the passenger side head. The smaller 4" v-band flange on the end of my downpipe also helped squeeze through the gap between the head and the firewall. No corrections or additions to your document that I can think of so far. Good job!
 
Reply
Old Oct 15, 2020 | 12:52 PM
  #250  
FordTruckNoob's Avatar
FordTruckNoob
Thread Starter
|
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,130
Likes: 4,730
From: Henderson, NV
Club FTE Gold Member
Today's progress:


The cowl area where the Turbonator's vane actuator contacts has been massaged. This is the view from directly underneath.


View of massaged cowl area from the driver's side.


Up pipes installed. Rear engine lifting bracket removed as per RacinJasonWV's instructions. The earth strap that used to go to the rear of the head has been relocated to one of the bolts that used to hold the bracket.


DPS sent a new steel drive pressure sensor line to install in place of the copper one. Sensor and line installed.


Another view of the drive pressure sensor and line.


I have a question for the braintrust: The gasket that came with the CSD kit is for a split/twin scroll T4. The Turbonator is NOT a splt/twin scroll housing. Should I trim the gasket to remove the middle bit lest it burns off and finds its way into the turbine blades?
 
Reply
Old Oct 15, 2020 | 01:47 PM
  #251  
FinnishStroker's Avatar
FinnishStroker
Cargo Master
Joined: Mar 2019
Posts: 2,907
Likes: 788
From: Kinnula,Finland
Yes,trim the center off or buy a single scroll gasket.
 
Reply
Old Oct 15, 2020 | 01:53 PM
  #252  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
My divided flange gasket was not designed to seal if the center was cut out. Is yours? I ordered open flange ones from agp, cheap.
 
Reply
Old Oct 15, 2020 | 01:54 PM
  #253  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,355
Likes: 5,950
From: Lake Hartwell, GA
FTE Emeritus
Originally Posted by FinnishStroker
Yes,trim the center off or buy a single scroll gasket.
This...10 characters...
 
Reply
Old Oct 15, 2020 | 02:05 PM
  #254  
FordTruckNoob's Avatar
FordTruckNoob
Thread Starter
|
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,130
Likes: 4,730
From: Henderson, NV
Club FTE Gold Member
I think it will seal with the center cut out.
 
Attached Images  
Reply
Old Oct 15, 2020 | 02:06 PM
  #255  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
Originally Posted by FordTruckNoob
I think it will seal with the center cut out.
Looks like it will, the one I had had the expanded part around each side. Yours is a better design.
 
Reply



All times are GMT -5. The time now is 06:09 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE