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Old Apr 25, 2025 | 12:42 PM
  #1081  
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I believe the main concern was with an ice dam forming cutting off airflow when that was the intake’s only source.

I know Y2K is not a fan of pulling air from the fender, but this is one case where I deviated from his very knowledgeable advice.

My opinion for using it as an auxiliary air path is that most (if not all) water will fall out before getting to the intake. It’s not a straight shot and then does a 90° turn into the box.
 
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Old Apr 25, 2025 | 08:29 PM
  #1082  
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For the reveal.

Last year when BWST was testing the KC V3-S1 he was also tweaking his stock airbox. He mentioned in one of his posts that he had an AIS from SSJ waiting in the wings.

I made an off the cuff post that I would line up for an AIS. He remembered that comment so when his MSAB performed to his satisfaction he reached out and asked me if I wanted the AIS.

Today he made the trip up to me and hand delivered it. Not to mention helped me to install it and perform the secret Zoodad mod.

I will make a different thread to document the install for future fortunate recipients of the discontinued AIS.








It was a great day.
 
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Old Apr 26, 2025 | 05:59 AM
  #1083  
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Originally Posted by F350towing
It was a great day.
Sounds like a great day indeed!
 
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Old May 11, 2025 | 03:06 PM
  #1084  
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Originally Posted by F350towing
Based on another thread where there was discussions about airflow restrictions to the cooling stack I’ve been bouncing some ideas around in my head.

The discussion also lead to Y2K imparting knowledge and wisdom about correct locations and aiming for the fog lights.

Having said that I have picked up some 3 inch LED pod lights that are dual function spot and flood which will be aimed low.

The OEM fog lights will be removed along with the license plate bracket. Still searching for the right mesh of expanded metal to protect the stack but allow good airflow.
Mock-up fitted in place. Moves them down 10inches and out by 12inches. Still trying to figure out the mounting method.
Mock-up fitted in place. Moves them down 10inches and out by 12inches. Still trying to figure out the mounting method.
I loved the idea of clearing the fogs and license plate mount out the way of the cooling stack, here's what I ended up with. Fogs next to the tow hooks, cheap trailer license plate mount.

All kinda kluged together but I think it will be durable. Fog brackets are simple 3" L shaped light bar mounts off Amazoo, drilled holes bigger to fit fogs/bolts, replaced bottom bumper bolt as OEM washer too big for bracket. 4" bracket would have been better.


 
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Old May 11, 2025 | 03:41 PM
  #1085  
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David,

Can you get me a side picture of the mount location.

I like the simplicity of that idea.
 
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Old May 11, 2025 | 03:55 PM
  #1086  
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Originally Posted by F350towing
David,

Can you get me a side picture of the mount location.

I like the simplicity of that idea.
Here ya go!

You can see I used a lug nut to get clearance, that's why a 4" bracket would be better. I really should have found a better bracket but eh, it works.




 
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Old May 11, 2025 | 04:40 PM
  #1087  
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I was just out in the shop having another look at it.

I was so focused on some form of a mounting bracket that I forgot about my Rivet-nut tool.

M6 into the plastic for now. Will have to get back into the steel behind it for a solid mount and run a spacer through to get me out past the lower valance.


 
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Old May 11, 2025 | 06:00 PM
  #1088  
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Looks great there!
 
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Old May 16, 2025 | 07:36 AM
  #1089  
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This is the thread that inspired me to pursue this mod.

https://www.ford-trucks.com/forums/1767574-fog-lights-worth-it.html#post21376456

edit:

​​​​​​@Y2KW57

I found a better link to include the entire thread. When I went back in to edit out the old link and inserted the new it doesn’t create the link, just the text.

Not the first time this has happened to me.
I will assume this is an IB thing to prevent spammers from going back and editing their posts to add redirect hyperlinks.
 
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Old May 16, 2025 | 08:02 AM
  #1090  
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Try this again.

https://www.ford-trucks.com/forums/1...l#post21376456
 
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Old May 18, 2025 | 07:13 PM
  #1091  
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Managed to get some time in the shop today to continue with the fog light installation.

Passenger side is ready to be bolted up. Tomorrow I will get the drivers side and wiring completed.





I had to cut through the plastic air dam to get back to the blocker beam and have drilled to receive the rivet-nut.
You can still see where the rivet-nut was drilled into the plastic air dam. I was hoping to use that as the centre for my cut hole but the blocker beam sits below that spot.
You can still see where the rivet-nut was drilled into the plastic air dam. I was hoping to use that as the centre for my cut hole but the blocker beam sits below that spot.


The blocker beam follows the line of the bumper so at my point of attachment it’s already tapering back. I had to make an angled spacer to keep the lights square with the front of the truck.


Still needs a coat of paint before I call it done.
Still needs a coat of paint before I call it done.


It was a lot of fun getting the factory fog lights out. Licence plate bracket is removed and cooling stack is open for some clean air.


Still have to source some expanded metal to protect the stack from road debris and mount my front license plate.

 
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Old May 18, 2025 | 07:53 PM
  #1092  
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That has got to be a significant cooling benefit - very good to see. Makes me want to at least look into lowering the front license plate.

Is the expanded metal needed?
 
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Old May 19, 2025 | 12:43 AM
  #1093  
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Originally Posted by BWST
That has got to be a significant cooling benefit - very good to see. Makes me want to at least look into lowering the front license plate.

3 weeks until my first trip north. Got a few things to monitor now for changes.

AIS = Boost & EGT
Cooling Stack = TFT, MAT, ECT.
I doubt there will be much if any to the two latter.

Is the expanded metal needed?
I’m going to look at it like this.

Better to have it and not need it, than need it and not have it.

Just have to find something in the half inch’ ish opening. The wheels are already turning on how to mount it and to help it blend in.
 
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Old May 19, 2025 | 04:02 AM
  #1094  
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I've made a mesh grill for my old 79...replaced the entire insert. After just replacing my condenser and tranny cooler, I was thinking about doing something on my SD to protect the new items.
I have some ideas as well.

I don't think I'll do the mesh this time around but I do have a special material called frogzskin that is a fine screen type material that also helps block moisture. I have some ideas for mounting/ securing. This approach will stop all bugs, where mesh will just stop the larger ones

Here's a horrible picture of the 79 from nearly 30 years ago. I'd have to hunt own the originals to get a better picture of the actual mesh...I think it was a construction material...I think it was a galvanized expanded metal






In this picture you can see the screen material on the air intake vent above where it says RZR. This is what I plan to use

 
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Old May 19, 2025 | 08:50 AM
  #1095  
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Originally Posted by INFRNL
I do have a special material called frogzskin that is a fine screen type material that also helps block moisture.
*makes mental note to look into Frogzskin*

Thank you for that information sir.
 
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