Crewcab Only Thread.
can you tell me exactly what freight liner M2 intercooler you used?
Did you put AC in the truck?
Dis you have to cut the firewall and frame crossmember to get the 12v to fit?
Where in CA are you.......maybe I should just buy your truck and save me some time🤷♂️I’d love to see yours in person......
can you tell me exactly what freight liner M2 intercooler you used?
Did you put AC in the truck?
Dis you have to cut the firewall and frame crossmember to get the 12v to fit?
Where in CA are you.......maybe I should just buy your truck and save me some time🤷♂️I’d love to see yours in person......
1) Freightliner intercooler wasn't me. I use one out of a 2001 Ford F-250/350
2) I started dealing with AC but stopped working on things before I got super far. I was looking at a few different options. My toughest piece was the condenser as even the narrowest one I couldn't fit out in front of my intercooler or between my radiator and the intercooler. This was due to my radiator choice. My plan was to run the condenser under the cab or bed with a dedicated fan that would turn on when the AC came on.
3) Firewall no cutting - but that did make things tighter up front = see my condenser issues above. Frame crossmember under the motor got a very big hack due to the oil pan on the cummins. Hind sight being 20/20 I wish I had just removed it completely and fabricated a new cross member that tied into the motor mounts.
4) I'm in Huntington Beach. Come buy it you'll be wellllll ahead of the curve with a truck that is almost done. I've got hundreds of hours in fabrication in this thing I can't get back price wise, so whoever ends up with it will score.
This is the intercooler i ran on my 74 CC Cummins swap. what radiator are you using? no cutting needed IMO if you cut the firewall to fit a 12v you didnt take the time to properly fit the motor. i left the cross member in, hacked everything off except the bottom of the cross member and about an inch and a half of lip on the sides, had a piece of 1/2 inch steel cut to width to sit inside the cross member, cut it to length, used the torch to bend it to shape, clamped it in and welded it up and grinded off the remaining 1/2 inch or so of the side of the cross member thats remaining. a 3/4 inch solid plate of steel gives more than enough strength and clearance for the pan.
I'm wondering if the rear crew doors have speaker cutouts?
I think the answer is no based on the door panels not having a speaker grill area like the front panels do, but would like visual confirmation before I send back some extra speakers that were shipped to me. I'm not going to cut holes for speakers since the rear doors are hard to come by.
I'm wondering if the rear crew doors have speaker cutouts?
I think the answer is no based on the door panels not having a speaker grill area like the front panels do, but would like visual confirmation before I send back some extra speakers that were shipped to me. I'm not going to cut holes for speakers since the rear doors are hard to come by.
Ford Trucks for Ford Truck Enthusiasts
I believe this is the rear passenger door panel stamped with P/N D3TS-2527472 AWA:

I didn't know that the rear door panels have metal shields that screw into the door. I also learned that the rear window regulator is literally only held in place by the three bolts on the metal door shield. The metal door shield has an upper and lower piece, The upper piece has a lip on the bottom of it that goes on top of the lower plate. You can see that in the picture below. When disassembling the first door I removed the upper shield first. I found that I prefer to remove and install the upper shield first, simply leaving the bolts loose enough to allow the top of the lower shield to slip under the bottom of the upper shield before tightening everything down.

Here's how my driver side door looked after I cleaned it up inside and put sound deadener on it, hence the shine!

I only had to loosen one bolt, for the front lower glass run, to allow for enough room to get the glass in and out of the channels while I was doing everything. I didn't think to take pictures of the regulators. I wish I had, but the doors are back together now. I used black 3M weatherstrip adhesive to glue the weatherstripping in place to the channels.

About a year after completing the front windows with new weatherstripping, I've finally completed the rear doors.
Hard to make out after the powder coating. a pencil rub gave me F26SC(R?) E2296. Im guessn its a 79
Hard to make out after the powder coating. a pencil rub gave me F26SC(R?) E2296. Im guessn its a 79
Just finished the following: New drive shafts (F/R), All fluids flushed and changed, Holley rebuilt, T-Stat, new aux gauges (dead after a year of being overseas), fuel lines/filters, and EVERY light bulb on board.
She’s getting a smidge of rust around the drivers door (front corner), passenger side front door (aft corner), and the drivers side fender bottom at the mounts.
What’s the popular opinion, new door skins and fenders or cut, patch, sand, blend paint?
I'd replace the fenders and doors with originals from a junkyard or parts truck.
The second path I'd go down is cut, patch, sand, blend paint.
The final approach I'd take is new door skins because of the level of work involved and the thought that the skins would be thinner metal than original metal.










