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400 HP Engine Build - Input Needed

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Old Jan 14, 2023 | 08:36 PM
  #421  
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At this point it's not costing me anything (except my time and labor) to keep trying junkyard ones due to rebuilable warranty, but a back pocket option I guess.
 
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Old Jan 14, 2023 | 08:36 PM
  #422  
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If someody spots me the money for a 5-axis CNC, tooling and raw material, I will mill some some heads out of billet. We shall convert to common rail injection and add two valves per cylinder while we are at it. Maybe reverse the flow and put exhaust ports in the valley?
 
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Old Jan 14, 2023 | 08:39 PM
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Given what must be an absolute nightmare of an experience in just trying to get a decent block and a couple of heads that haven't been cracked from hot rodding, is your goal still 400 HP?
 
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Old Jan 14, 2023 | 08:47 PM
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For comparison's sake:

Ford LN-700/7000 (1984 equivalent to today's F-750)
60,000 GCWR
27,500 GVWR
Engine options:
8.2L Detroit Diesel 145 HP
10.4L Caterpillar 3208 165 HP

The foregoing helps me put the 7.3L with 235 HP and only a 9,500 to 19,500 GVWR into some perspective.
 
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Old Jan 14, 2023 | 09:04 PM
  #425  
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Originally Posted by Y2KW57
Given what must be an absolute nightmare of an experience in just trying to get a decent block and a couple of heads that haven't been cracked from hot rodding, is your goal still 400 HP?
As of now yeah. Machinist is confident that it shouldn't be an issue with pressed in valve seats. I think the exhaust valves are cobalt chrome alloy but I'll have to double check with SBI.

Plus I'll be using an EGT gauge.
 
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Old Jan 15, 2023 | 06:40 AM
  #426  
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Some "info"

 
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Old Jan 15, 2023 | 07:38 AM
  #427  
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Originally Posted by FordTruckNoob
If someody spots me the money for a 5-axis CNC, tooling and raw material, I will mill some some heads out of billet. We shall convert to common rail injection and add two valves per cylinder while we are at it. Maybe reverse the flow and put exhaust ports in the valley?
They better send a programmer and operator with that 5 axis too!
 
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Old Jan 15, 2023 | 07:47 AM
  #428  
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Originally Posted by PriusLover
Also is it worthwhile to cryo treat stock forged rods? Or at they proven to 800-1000 ft-lb?
I guess it depends on the cost. I have a vendor maybe 15 miles from me that I use for deburring of machined plastic parts. If you have somebody local, I don't think the cost is really prohibitive.

Arrow Cryogenics
 
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Old Jan 15, 2023 | 07:55 AM
  #429  
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Originally Posted by Y2KW57
Does KDD machine heads in the USA that are cast in overseas?
I'd guess core heads.
  • KDD's award winning cylinder heads- 100% new USA made valves and springs go into every single head, after being pressure tested, heads are CNC machined/resurfaced on our RMC V30 CNC machine, new valve guides and seats, upgraded stainless steel injector cups come standard. Our proprietary multi-angle valve seat profile is machined on our Serdi 100 seat and guide machine - the industry standard for cylinder head machining.
  • KDD performs all machine work in house on state of the art equipment. These heads receive all new hardened press in valve seats (on the stage 2 and 3) and iron matrix valve guides, as well as all new USA made valves and springs. We also install Stainless Steel injector cups.
 
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Old Jan 15, 2023 | 06:57 PM
  #430  
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Originally Posted by Dan V
They better send a programmer and operator with that 5 axis too!

 
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Old Jan 16, 2023 | 08:45 AM
  #431  
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@PriusLover Maybe look here?

Diesel Cast Welding
 
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Old Jan 20, 2023 | 03:46 PM
  #432  
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Originally Posted by Dan V
Appreciate the link. Unfortunately they're out and likely to not see any for a while.

Originally Posted by FinnishStroker

Some "info"
Reading this made me dig up this graph from @Peixinho I've saved away



The green line is pretty similar in many respects to this build in terms of injector size and turbo. Peak torque exceeds 1000ft-lb and does so at ~2060 RPM. I think billet rods are probably a cheap insurance given this high torque at low RPM situation, especially if I want this build to endure for like 5-10 years. Anyone have input on this?
 
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Old Jan 20, 2023 | 04:29 PM
  #433  
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There is nothing cheap about billet rods.
Nor are they easy to get ahold of right now.
They would be WAY overkill for your build. Unless you plan to always tow heavy in an all out tune like that that graph shows.
 
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Old Jan 20, 2023 | 04:39 PM
  #434  
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I had almost scheduled a dyno before my front cover "accident"..

Should be around 450hp/1000ft lb.

+500k engine has loosened nicely to handle the power?
(heard this from very reputable tranny builder in Finland,not making it up!)
 
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Old Jan 20, 2023 | 04:41 PM
  #435  
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