Monte's 04 Build Thread
So I have been looking into getting a cummins swap to pass here in MA without having to do a commonrail which is not worth it IMO because of all the extra electronics and parts that need to be purchased as well as the initial engine cost being much higher.
I found this site for Mass (Massachusetts Vehicle Check) and from reading this, as long as I can get my OBDII port to read as if the 5.4l was still there and not throw any codes or emissions issues ill be fine because the rest is visual inspection. Any idea's how to fool the system? lol.
BTW I'm making progress on my dash swap check out the dash thread it's almost completely out.

I have a list of mods I plan to do this summer here they are:
-08 Dash Swap
-Paint interior Black with charcoal accents
-Black Carpet
-DS2 HID conversion
-Remove 2" rear blocks
-Paint Flares Black
-Power mirror motors
-New door glass to fix scratches (new seals and channels as well)
-Tint windows (Brow?)
-Metal Door handles painted black
-Touch up plastic trim
-New Sub box
-Lift rear seat for more leg room / sub box clearance
Possibly might do the following
-Remove bed and POR under side
-Speaker AMP
-Replace 05 Bumper with OEM bumper
-Build sealed AMP step boxes
My reasoning for painting the bed last or not until next year is because if everything goes according to my plan I will not be driving the truck in the winter anymore and I will continue to drive my Expy and the 95 in the winter instead. I have decided that since I spent so much money on rust repair for the bed and paint that I do not want to compromise it by getting it salt covered each year. It has been 2 winters since it was done but I still want to make sure it lasts for a long time. Also towards the end of this summer I might start acquiring cummins swap parts so that I can start my conversion next year as well.

That is a very ambitious plan for your truck. I hope you can pull it all off. I'd love to do that much, but with owning a house cash does flow as freely as I would like.
When you talk about rust repair, I had my truck done at Ziebart instead of doing it myself. They don't pull the bed, but they have a lot of nifty little nozzles and sprayers to get the stuff in everywhere. They cleaned and prepped as well. I got it through the dealer I bought the truck through and they charged me $500 for that and to diamond gloss the paint (also worth it). And they best part is you can take it back every year to have the undercoating cleaned and touched up for a small fee. I may pull the bed to get the spots they can't get, but I am extremely happy with it.
You may want to look at these too. Wheel Well Liners « Rugged Liner
They are $100 and I call that pretty cheap insurance.

That is a very ambitious plan for your truck. I hope you can pull it all off. I'd love to do that much, but with owning a house cash does flow as freely as I would like.
When you talk about rust repair, I had my truck done at Ziebart instead of doing it myself. They don't pull the bed, but they have a lot of nifty little nozzles and sprayers to get the stuff in everywhere. They cleaned and prepped as well. I got it through the dealer I bought the truck through and they charged me $500 for that and to diamond gloss the paint (also worth it). And they best part is you can take it back every year to have the undercoating cleaned and touched up for a small fee. I may pull the bed to get the spots they can't get, but I am extremely happy with it.
You may want to look at these too. Wheel Well Liners « Rugged Liner
They are $100 and I call that pretty cheap insurance.
Also good deal with the Zeibart man thanks for the info! I think I will still end up doing my bed myself because the supports are scaling and look kinda sketchy so i want to clean them up and replace them if needed anyway.
Ford Trucks for Ford Truck Enthusiasts
Lookie what I just found.... 1999.5-2004 F-250/350, Excursion Replacement OEM Trackbar Mount

Also fixed my door lock wiring while the dash was out and all the other wiring hack jobs that were done. Wiring is back to factory right now until I install the remote start which IMO will be much better than the previous job.
Also ordered some parts today, LED reverse lights to mount to my bumper and a 4 channel amp to run the speakers in my doors. Depending on how the reverse lights look I may tint the lens myself to keep them more hidden. I want to get an 08 rear bumper which is flat along the bottom and IMO looks better with small light bars mounted to it.
Reverse Lights:
Amp:
I will be relocating both Amps, one under each seat. I also ordered ne battery terminals and some wire. For the wire i went with NVX because i have read great reviews on them. I purchased some 0/1 gauge and 8 gauge wire to run to a splitter and then from the splitter to my amps.
Terminals:
NVX XBTPN08 Positive and Negative Battery Terminal Clamp with 4
Wire:
NVX XW8BL20 20 ft. of Blue EnvyFlex 8-Gauge Power/Ground Wire Cable
NVX XW8GR5 5 ft. of Gray 8-Gauge EnvyFlex Power/Ground Wire Cable
NVX XW0BL5 5 ft. of Blue EnvyFlex 1/0-Gauge Power/Ground Wire Cable
Fused Splitter:
NVX XFDBU2 Fused Distribution Block 0/1 Ga Input + 4/8 Ga Outputs
Speaker Wire:
NVX XWS16100 EnvyFlex 100% OFC 100 ft 16 Gauge Speaker Cable/Wire
4 channel RCA's:
NVX XIX45 5m 16.40 ft 4-Channel X-Series RCA Audio Interconnect Cable
Steering wheel controls adapter for the 08+ steering wheel:
PAC SWI-RC Steering Wheel Control Interface - Sonic Electronix
I also would suggest 4 gauge but I tend to over engineer sound systems.
I would also suggest a 1/0 fuse block about 2-3 feet from the battery
4 gauge is rated for 70 amps at the lowest insulation. 8 gauge is rated for 40. These are by the NEC.



