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Monte's 04 Build Thread

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Old Jul 24, 2015 | 11:51 AM
  #1501  
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From: Denver, NC
Originally Posted by xmontex4
I am debating about using POR or bedliner on the Skidplate any thoughts?
BedLiner would be more durable in case of a "skid"
 
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Old Jul 27, 2015 | 07:50 AM
  #1502  
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This is true...ok bedliner it is! i wanted to get some to try painting the F150 a little anyway! lol

BTW guys i am just trying to figure out how to remove my bushings easily lol or if i just want to take them to a shop to have then done super fast instead. I am going camping this weekend however i want to before i leave get the ex skid plate cut and painted, the leaf bushings pressed out and then the leafsprings hung after everything is torqued.
 
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Old Jul 27, 2015 | 09:54 AM
  #1503  
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A shop would be the fastest way. Hydraulic press is the required tool. You can get your own press for $200 at Harbor Freight. Hopefully a shop wouldn't charge that much.
 
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Old Jul 27, 2015 | 10:15 AM
  #1504  
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Yeah i will see what shops around have then available because i would get a press but there is no room for it right now in the garage to put it anywhere and then work with it.
 
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Old Aug 3, 2015 | 08:18 AM
  #1505  
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Gents i apologize for not updating but i went away for the weekend to Maine to go camping, i brought the "metal tent" aka the Expedition because our tent was broken and an SUV air mattress was cheaper than a new tent if i wanted it a day before we left lol.

anywho i installed all the parts on the frame finally! i got some new sawzall blades on our way home last night and i will be cutting the Ex tank tonight to get it ready for the final install. Once i cut it i will test ft it take some pictures of course then i got some duplicolor bed armor i am going to spray on the inside and if it stays really tough after it dried i will do the outside. I got it mainly to keep the tank from moving around, not that it will but the plate originally had some rubber pads that fell off after i removed the tank from the plate.
 
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Old Aug 4, 2015 | 07:56 AM
  #1506  
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I got the Ex skid plate and 50% painted last night here are the pics! the corners were hardest to cut because i only had a sawzall so i did several relief cuts banged out the tabs with a hammer then cut them off one at a time. Also FYI i ordered some of the parts i am going to use to rebuild my rear end, I ordered a Detroit TrueTrac LS diff and an SVL 4.56 ring and pinion set.

Cuts pics:





Finished product:


Painted the inside: (FYI this was only 1 coat i did 4)


I will be painting the outside of it either today or tomorrow it depends if the rain lets up tonight long enough for it all to dry. I used black duplicolor bed armor and the stuff actually works really well.
 
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Old Aug 4, 2015 | 01:54 PM
  #1507  
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Nice choice on the Detroit Tru-Trac Locker. I love mine but mine is almost always locked since the 5.38's throw too much at it all the time I think.
 
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Old Aug 4, 2015 | 03:55 PM
  #1508  
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Thanks, I canceled the order because i realized that the gears were for a 10.25 axle and in order to use them i need to rebuild the whole thing with a 10.25 bearing kit. Is it worth rebuilding the axle with new bearings and what not? i only have 104k on the truck i figured they would be fine but at the same time while i am in there it might be worth the extra money to just do it all.

Also where did you get your gears? I was going to go with Yukon since they were the only ones i found as of right now in the actual 10.5" axle size.
 
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Old Aug 4, 2015 | 04:01 PM
  #1509  
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I only had 120K on mine when we did it. I thought it was worth it but that's because I run the 38's and needed the extra gearing.
 
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Old Aug 4, 2015 | 04:02 PM
  #1510  
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i ran around with stock 3.73 and my 38's for 7 years before I finally made the change.
 
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Old Aug 4, 2015 | 04:07 PM
  #1511  
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Haha that's a long time! I can barley take the 35's with 3.73 gears i am hoping the 12v with 4.56's will be a a hell of a lot different.

I guess I will go with a master rebuild kit then and just get everything to rebuild the rear end while i am in there, can't hurt to have a rear end with 0 miles on i once it's put back together. Ill be doing the front end to but waiting until the back is complete first.
 
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Old Aug 4, 2015 | 05:43 PM
  #1512  
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Originally Posted by TheBigBee
i ran around with stock 3.73 and my 38's for 7 years before I finally made the change.
How were the 5.38 with 38's? I'm planning on going with 5.13's and a locker when I get 35's.
 
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Old Aug 4, 2015 | 08:45 PM
  #1513  
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Monte's 04 Build Thread

The 5.38s are very snappy with the 38's and the 7.3! It was a major change. Merging onto the highway is a snap now! And passing is amazing.
 
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Old Aug 5, 2015 | 08:01 AM
  #1514  
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Garrick i would personally go with 4.30 or 4.56 gears with 35's and the 5.4l it will make it just like stock tires and your MPG's will remain mostly the same. I hated my truck on the highway i rode the slow lane could not pass for crap i usually ended up in 2nd gear to try and speed up from OD. If you are towing a lot though then 5.13's are probably a safe bet.

Only reason i am going with 4.56's and the cummins is to sacrafice some MPG's (will still be better thn a 5.4l and 35's on stock gears lol) and save myself some money on engine upgrades that would get me the same power with higher gears.
 
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Old Aug 5, 2015 | 09:07 AM
  #1515  
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OK Gents i need some feedback please on my planned motor upgrades. I am trying to create a budget that way i can get on track to finish this thing by the end of the year so the body shop can take it and I'll hve it for spring. My transmission is handled i know what i need for it but as far as pushing 300-400hp and not running too high of EGTs or risking anything how does this set up sound for the motor?

Parts (Revised for 300hp 8/6/15):
- Killer Dowel Pin Bracket
- 3200 Gov Spring
- Denny T Fuel Pin
- HX35 Turbo
- 5x12 Injectors

Total Build Cost: $1177

Should i get head work done maybe? not sure with those twins if i need it people go back and forth about it all the time. I am building the tranny to hold 600hp so i am not worried about it. Only other thing i may do is if the EGT's are too high i may add a water/meth injection kit eventually because i decided it's probably not really needed anymore and i could use the bed space.

Also is it really worth rebuilding the motor it has only 220k on it and these things last forever... not sure what to do that saves me a grand if i skip it.
 
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