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"Obviously signs of fatigue cracking, which looks to have initiated at about 7 o'clock in the picture on the outside of the shaft. The progression and origin is consistent with primarily bending load, as is the final failure plane (perpendicular to shaft).
What I'm less sure of is what caused that loading - imbalance is the most likely source of bending load to me, but the only cyclic change is in magnitude and that only with change in compressor shaft speed, which means relatively few cycles of fairly low magnitude - for that to cause failure it would probably have to be significant imbalance and/or significantly higher than design speed. That being said, I am not sure what compressor surging looks like in term of shaft load - I would expect vibration and torsional loading, but I'm not sure if you get enough pressure imbalance across the wheel to cause significant bending load, and with rapid enough change to cause cyclic loading. Also, I would be surprised to see enough load to cause shaft fatigue without also having visible compressor blade damage."
Last edited by Y2KW57; Mar 21, 2021 at 01:46 AM.
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Yeah I saw that post. I’d say he’s on the money for not having knowledge of the other runs outside of what was shown in the video. I’m hoping the BOV will take away a major contributor to turbo failure.
I see that forum is populated with a good amount of jokesters too.
Another human characteristic to consider is the tendency to make a wise crack, in the absence of anything wise to say.
We are seeing that sort of thing more here recently as well. The problem with paradise is that everyone wants to be there, even the ones that don't really, truly want to be. They want to make it their own version of paradise, which is not what it has grown and become.
Live and let live...
Leonard, good on you for taking macro images. Not only does it give us something to ponder and discuss, but you may the opportunity to share them with Borg Warner one day. There are a couple of Borg Warner plants somewhat near me, it would be nice if I could walk in and exchange it for you like at Walmart.
I went data logging today. I forgot to hit Record on the video camera until the very last run.
Be prepared for a very strange video with only gauges with bouncing needles and/or squiggly lines on the screen for a long while, possibly set to easy listening jazz music.