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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Removing the Engine

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Old Feb 24, 2019 | 07:08 PM
  #286  
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From: Spanaway
I am guessing the reason you did not take it out was because it would set some nag CEL lights.
The shaft that is felt behind is not that large and should not cause that much restriction to the air flow.
Now if your were trying to get every ounce of power out then that would be a reason to remove it.

My little 1988 Ranger with the 2.9L got a nice coat of the Ford grey when I rebuilt it. Nothing like
taping and spraying paint. When you remove the tape you have all the nice clean surfaces for the
gaskets to go onto. The colors for that engine were gray, aluminum, black and exhaust manifold rusty.
I am not sure if the paint helped or not but it sure got it power back after all of that.
 
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Old Feb 24, 2019 | 07:12 PM
  #287  
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Originally Posted by 87crewdually
It just frees up clutter and gets rid of uselessness. Not necessary I guess.
I'll erase this in a bit so I don't clutter your thread but I'm a little partial to the grey.
This is my 6.9 I did 10 years ago or more.
I like it. And please don't delete your post. Its all part of the engine theme.
 
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Old Feb 24, 2019 | 07:14 PM
  #288  
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Originally Posted by Yahiko
I am guessing the reason you did not take it out was because it would set some nag CEL lights.
The shaft that is felt behind is not that large and should not cause that much restriction to the air flow.
Now if your were trying to get every ounce of power out then that would be a reason to remove it.
You're probably right about the CEL, but that was so long ago I can't remember.

A good paint job adds about 3.5 HP doesn't it?
 
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Old Feb 24, 2019 | 07:17 PM
  #289  
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I think we all know how the PCM likes to whine about missing parts.
 
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Old Feb 24, 2019 | 07:26 PM
  #290  
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05+ they are a little moody depending on the pcm flash. My 05 unplugging EGR valve or welding up the cooler never through a code.
As far as I know removing the throttle body on the early trucks will not throw a light. Maybe an 04 down guy that did it can chime in. Or search it.
I just think its cleaner without it.
 
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Old Feb 24, 2019 | 07:46 PM
  #291  
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If it does not cause any issues I think I would remove it just from a clutter stand point.
 
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Old Feb 24, 2019 | 07:55 PM
  #292  
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The '03 reman came to me throttle body gutted. The electrical connectors connect, but there is nothing in there, so sensor, no boards, nothing. I could just cut off the wires.


 
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Old Feb 24, 2019 | 08:06 PM
  #293  
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Mine will be black. Just black and aluminum.

 
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Old Feb 25, 2019 | 04:44 PM
  #294  
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In The Truck

Heading for the engine bay.



Almost in place.



Done. Fully bolted to the transmission, motor mounts bolted to the frame.



While stuffing each torque converter nut into the transmission at the end of a 36" extension, this cheap nut holder helped immensely. I cut an inch off a finger of a nitrile glove and slid it over the end of the 14mm socket. None of the 6 nuts fell out of the socket



Reaching into the transmission with a torque converter nut stuck in the end of the socket and 36" extension.

 
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Old Feb 25, 2019 | 04:49 PM
  #295  
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Excellent work, she looks beautiful back in her home! This thread and all the replies are going to be invaluable to me very soon.
 
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Old Feb 25, 2019 | 04:50 PM
  #296  
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Cool! I'm not sure I'm going to remember how it goes back in. Probably try to stick it water pump first.
 
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Old Feb 25, 2019 | 05:55 PM
  #297  
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Originally Posted by SmackDaddy
Excellent work, she looks beautiful back in her home! This thread and all the replies are going to be invaluable to me very soon.
I'm glad this thread helped a little bit.

 
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Old Feb 25, 2019 | 05:56 PM
  #298  
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Originally Posted by TooManyToys.
Cool! I'm not sure I'm going to remember how it goes back in. Probably try to stick it water pump first.
I feel you'll figure it out. All your tools seem pretty sharp to me.
 
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Old Feb 25, 2019 | 08:37 PM
  #299  
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Can't wait to to hear/see the first video!! Looks great in there.
 
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Old Feb 25, 2019 | 09:15 PM
  #300  
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That's one of the best if not the best looking 6.0's I've seen.
 
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