Big Blue
On the ammeter, I wonder how much current the factory shunt can handle. If I left the shunt in and installed a 3G alternator I'd be able to see the ammeter move for a change. But, would the shunt burn up?
Ford Trucks for Ford Truck Enthusiasts
What crisis am I solving? Shunt characteristics or where to hook up a voltmeter? The answer is 42. (Bonus points if you know this semi-obscure reference)
The latter is easy. I have my voltmeter connected to fuse #11, the switched power to the radio. I forget the wire color, but it's right in the vicinity of the instrument panel, so access is easy. I have an aftermarket gauge installed on a bracket under the bottom edge of the dash. Had I known about Rocketman's conversion at the time, I'd have done that instead.
Shunt characteristics? How about we create lasting world peace instead, as that is easier. The thing to remember about an ammeter is that it's actually a very sensitive voltmeter. And for monitoring an electrical system, virtually worthless. You have to really be paying attention to catch most failures before it's too late. Lose your alternator while driving and the needle will only show a very slight discharge. It's super easy to miss. That's why I'm much more partial to a voltmeter. You'll see a much greater change in the needle to indicate a failure. My ammeter has been dead as long as I've owned this truck (1992) and I've never bothered fixing it.
Back to that ammeter is a voltmeter thing. The super sensitive voltmeter simply reads the miniscule voltage drop across a shunt of known resistance (an external piece of wire in this case). The face of the gauge technically shows amps, but inside it's still a voltmeter.
I had to put on my thinking cap to think about changing the sensitivity of the "ammeter" display. If you're installing a more powerful alternator, you'll need to decrease the display sensitivity to avoid pegging the needle. Theoretically, you could add a second shunt wire in parallel with the first. If the two shunt wires are the same capacity, the gauge sensitivity would be cut in half.
Personally, I wouldn't want to mess with that shunt if I didn't have to. That shunt handles a LOT of current. A crimp that was less than perfect might come back to haunt you down the road and leave you stranded. Why take the risk?
A preferable option would be to add a resistor is series with the meter. You'd have to play around with the value, but a little extra resistance would decrease the meter sensitivity. You could jumper in a potentiometer and play with that to adjust the meter sensitivity. Once you get it dialed in, you could either replace it with a fixed resistor or just glue the shaft with a dollop (love that word) of RTV. I think we'd only be talking a fraction of an ohm, so the potentiometer might be more practical.
Or just ditch the ammeter altogether and go with a voltmeter. That option gets my vote.
Verbose enough for ya yet? Regret dragging me in?
It's also my son's number. He chose it because he figures he's the answer to life the universe and everything too.
edit: And for people who still don't get the reference, it's from one of the 4 books in the "Hitchhiker's Guide to the Galaxy" trilogy.
Ask yourself why you're adding a voltmeter in the cab. Is it for precision calibration of the charging system, comparable to hooking up a $300 Fluke directly at the battery? I doubt it. You're doing this to monitor for problems while driving, right? So what if the all-important reading at battery is slightly different compared to the gauge in the cab? Just learn the difference, and keep that in mind.
That's how the aftermarket voltmeter behaves in my truck. With 13.5V directly at the battery, a perfectly good value, my voltmeter might only show 12.75V because it's so far downstream, but I know that's good. If my actual battery voltage drops to 12V while driving, indicating a charging system failure, my dash gauge might show 11.25V and that will still catch my attention.
If I really wanted to get fancy, I could change the numbers on the gauge. Instead, I'm lazy, and just know what is normal and what is not, even if not entirely accurate compared to what's at the battery. Remember, although laziness often gets a bad rap, it always pays off right away.
However, I have the aftermarket voltmeter that Vernon installed in addition to the factory ammeter. I want to have a functioning gauge in the factory spot, but don't need two voltmeters. Having said that, kr98664 is right that the ammeter isn't worth much as a diagnostic tool. I have had an alternator fail and the slight discharge the ignition system pulls wasn't enough to get my attention. And if I'm going to install a 3G alternator I can't make the ammeter any more sensitive in order to see the slight discharge or the gauge will peg when the battery is being charged.
So, perhaps the better thing to do is to go to 2 aftermarket gauges, an oil pressure gauge and a temp gauge, and then use the Rocketman voltmeter I have as a replacement for the ammeter. I could use the little plastic insert I made for the pocket in the dash, as shown here: Gauge Pocket - ???Gary's Garagemahal.
Thoughts?
Ask yourself why you're adding a voltmeter in the cab. Is it for precision calibration of the charging system, comparable to hooking up a $300 Fluke directly at the battery? I doubt it. You're doing this to monitor for problems while driving, right? So what if the all-important reading at battery is slightly different compared to the gauge in the cab? Just learn the difference, and keep that in mind.
That's how the aftermarket voltmeter behaves in my truck. With 13.5V directly at the battery, a perfectly good value, my voltmeter might only show 12.75V because it's so far downstream, but I know that's good. If my actual battery voltage drops to 12V while driving, indicating a charging system failure, my dash gauge might show 11.25V and that will still catch my attention.
If I really wanted to get fancy, I could change the numbers on the gauge. Instead, I'm lazy, and just know what is normal and what is not, even if not entirely accurate compared to what's at the battery. Remember, although laziness often gets a bad rap, it always pays off right away.
Or, to put it another way, I've rarely been accused of taking the easy way out, so why start now?












