Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Alternator taking a crap, time to replace!

Thread Tools
 
Search this Thread
 
Old Aug 4, 2013 | 05:46 PM
  #106  
the_auto_tech's Avatar
the_auto_tech
Thread Starter
|
Posting Guru
Joined: Oct 2012
Posts: 1,777
Likes: 4
From: Des Moines, IA
Originally Posted by Yahiko
Some time ago there was a thread on this and I had taken my
non-contact thermometer and let the alt warm up as I was reading
it over 5 minutes and the internal temps were getting really high
fast. If I recall right it was almost 200F but I should go take that
reading again to be sure.

Even if the under hood is like a wind tunnel if you change the flow
path you can and will get turbulence and that could cause spots that don't
get as much air and cooling. Remember that a cool alternator is a happy alternator.

It looks like I am not going to get the time to play with this topic now because
my SGII and the stereo head unit is not tuning on. Both respond to voltage
rise. The starter is not giving as much whop the 2nd time if I don't start the
first try. I find it does much better if I have it on the charger over night.
So if I want to get a 140 alternator does someone have a part number I should
be looking for. Are there any ones that I should stay away from?

I was thinking about the main topic and thought I should sub topic mine
with "Looks like my alternator is headed to the Port-A-Potty too" So I did.

I am going to start watching FICK voltage close along with the alternator output.

One last thing. Has anyone put a tachometer on the alternator to see what how RPM
relate to engine RPMs ? In other words what is the ratio. It can't be 1:1 can it?

Sean
All you need to do is look for the 140 amp alternator that came from the dual alternator setup on a 6.0. Like Josh said the snow plow prep truck had it as well and could also be specifically ordered like Scott's truck too. The local parts stores will list it as the top unit in the dual alt setup. Very easy to tell the difference between it an a 110 amp is it's quite a bit larger. I wouldn't know about the RPM but I'm going to be spinning mine faster. lol I figure if those aftermarket high output alternators in the same size casing are made to handle a much higher output without any additional cooling then my 140 amp with an overdrive pulley should be perfectly fine.
 
Reply
Old Aug 4, 2013 | 05:51 PM
  #107  
MisterCMK's Avatar
MisterCMK
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
Originally Posted by the_auto_tech
I paid for mine but realized I didn't want it. lol Without that top shroud you can actually change the belt without removing anything. With that shroud there it's nearly impossible to reach down past the tensioner to route the belt. Also, it's much easier to get to the kick-stand now.

In other news the alternator was definitely ****ting out. I'm running 14.2 volts now instead of 13.4.
Who needs the kick stand when you can just stick a ratchet in the tensioner???
 
Reply
Old Aug 4, 2013 | 05:52 PM
  #108  
diesel_dan's Avatar
diesel_dan
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2004
Posts: 6,951
Likes: 512
From: Foothills, CA
Club FTE Gold Member
in the old air cooled 911s, the Alt is the first thing that sees the air off the fan -- right behind the shroud, doesn't get more direct than that...
 
Reply
Old Aug 4, 2013 | 07:44 PM
  #109  
the_auto_tech's Avatar
the_auto_tech
Thread Starter
|
Posting Guru
Joined: Oct 2012
Posts: 1,777
Likes: 4
From: Des Moines, IA
Originally Posted by MisterCMK
Who needs the kick stand when you can just stick a ratchet in the tensioner???
Unless you have a serpentine belt tool it's a very tight fit to get a ratchet down into there unless it's a really long one.

Originally Posted by diesel_dan
in the old air cooled 911s, the Alt is the first thing that sees the air off the fan -- right behind the shroud, doesn't get more direct than that...
He's referring to a vehicle that directly has a duct that feeds the alternator. There's lots of vehicles that the fan will blow on it just because it sits behind the fan, but to have a vehicle that specifically has a duct to cool the alt is very rare.
 
Reply
Old Aug 4, 2013 | 07:51 PM
  #110  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 60
Club FTE Silver Member

Originally Posted by the_auto_tech

He's referring to a vehicle that directly has a duct that feeds the alternator. There's lots of vehicles that the fan will blow on it just because it sits behind the fan, but to have a vehicle that specifically has a duct to cool the alt is very rare.
I Googled the 911 air deflector and sure enough they have a deflector for the alternator.

Which again seems odd to me, it isn't like those alternators are seeing mega amps like a modern alternator.

For years the alternator was placed out of the way of the fan shroud to keep water and junk off of it.

Although, reading a couple different forum posts on the 911 air deflector sounds a lot like the discussion on the 6.0 deflector:

"Throw it away, it's useless!"

"No, why would Porsche put it there for nothing, keep it"



Josh
 
Reply
Old Aug 4, 2013 | 08:22 PM
  #111  
diesel_dan's Avatar
diesel_dan
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2004
Posts: 6,951
Likes: 512
From: Foothills, CA
Club FTE Gold Member
To quote Josh (don't get to this often, well ok never): Just sayin'...

Someone at Ford decided the 6.4 would get side fender vents to exhaust hot air. My bet is they didn't just start looking at underhood fluid flow when that got decided...

And look at the copycats...

The fan shroud isn't just a shared component to keep costs down, somebody put thought to this.

Well, that's what I think anyway... Back to the
 
Reply
Old Aug 4, 2013 | 08:46 PM
  #112  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 60
Club FTE Silver Member

Originally Posted by diesel_dan
To quote Josh (don't get to this often, well ok never): Just sayin'...

Someone at Ford decided the 6.4 would get side fender vents to exhaust hot air. My bet is they didn't just start looking at underhood fluid flow when that got decided...
That's because the 6.4 IS full of hot air.

Josh
 
Reply
Old Aug 4, 2013 | 08:49 PM
  #113  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
So where did you get the smaller pulley?
I just picked up a 140 6G alternator.

Sean
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Aug 4, 2013 | 08:57 PM
  #114  
diesel_dan's Avatar
diesel_dan
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2004
Posts: 6,951
Likes: 512
From: Foothills, CA
Club FTE Gold Member
Originally Posted by Yahiko
So where did you get the smaller pulley?
I just picked up a 140 6G alternator.

Sean
I don't know which one Cody bought, but this is the one I have on order:

Overdrive 8 Groove Pulley Gain Output Idle in Some Apps Ford Alternator 6g 3G | eBay

Josh!!!! You win... the 6.4s are, well.... But then why doesn't the Ford 6.7 have vents in the middle of the hood???! That is one strange motor....
 
Reply
Old Aug 4, 2013 | 09:49 PM
  #115  
the_auto_tech's Avatar
the_auto_tech
Thread Starter
|
Posting Guru
Joined: Oct 2012
Posts: 1,777
Likes: 4
From: Des Moines, IA
That's the same one I ordered.
 
Reply
Old Aug 4, 2013 | 11:02 PM
  #116  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Well I just got in from the test drive after the install of the NEW
140 AMP 6G alternator.
Did not take long to install it and what do you know....
I see ghosts. OOPS I meant I see 14.2V now when in the
past (Oh that is where the ghosts came from)I would see
12.0~12.7 and problems with cranking. I let if run for a while and took a trip
to the store and it started much better.
I may be able to get away with the stock pulley with not heavy AMP draw items.

I think the next thing on the list is a starter with the higher wattage, But you
know if the starter is drawing more it will take a bit longer to recharge the batteries
from a start.

Sean
 
Reply
Old Aug 4, 2013 | 11:15 PM
  #117  
diesel_dan's Avatar
diesel_dan
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2004
Posts: 6,951
Likes: 512
From: Foothills, CA
Club FTE Gold Member
Originally Posted by Yahiko
Well I just got in from the test drive after the install of the NEW
140 AMP 6G alternator.
Did not take long to install it and what do you know....
I see ghosts. OOPS I meant I see 14.2V now when in the
past (Oh that is where the ghosts came from)I would see
12.0~12.7 and problems with cranking. I let if run for a while and took a trip
to the store and it started much better.
I may be able to get away with the stock pulley with not heavy AMP draw items.

I think the next thing on the list is a starter with the higher wattage, But you
know if the starter is drawing more it will take a bit longer to recharge the batteries
from a start.

Sean
Since both you and Cody just installed these and are seing the same volts, my guess is mine is the stocker that Josh referred to many posts ago and that it's a wee bit shy of the rated output. I'll see what the overdrive pulley does -- hopefully just right...
 
Reply
Old Aug 4, 2013 | 11:23 PM
  #118  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Here is a photo
110 on left and 140 on right

If you look at the back side shell it deeper on the 140.

Sean
 
Reply
Old Aug 4, 2013 | 11:39 PM
  #119  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,061
Likes: 238
From: Saratoga Springs,UT
Originally Posted by Bullitt390
How about design a new deflector that directs airflow over the FICM...



Josh

Someone did this Kinda Like your thinking well not really I didn't read the thread LOL

Put a Sheild around there FICM Under and up the sides with Open Top

Basicaly a Box around it with open top

In there Mind they was Blocking Heat from the Engine coming up

The Sheild held in the heat and Killed his FICM Fast
 
Reply
Old Aug 4, 2013 | 11:47 PM
  #120  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 60
Club FTE Silver Member

Originally Posted by BLADE35
Someone did this Kinda Like your thinking well not really I didn't read the thread LOL

Put a Sheild around there FICM Under and up the sides with Open Top

Basicaly a Box around it with open top

In there Mind they was Blocking Heat from the Engine coming up

The Sheild held in the heat and Killed his FICM Fast
Ford should have put the FICM on the inner fender like the PCM.

E-Series is mounted away from the engine and International VT365 and VT275 is also mounted away from the engine. Hell, the VT275 delivery trucks have the FICM OUTSIDE, totally exposed!

Maybe rig up an external fan like a CPU processor...

Josh
 
Reply



All times are GMT -5. The time now is 10:16 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE