Cummins Conversion Update

Jeremy, cost me 17,000 for the building and 5,000 for the concrete. The building is rated at 120 mph winds, 12' slide door in front and 10' slide door in back. The walls are 12', wish I would gone with 14". The building was turn key, and I did all the prep for the concrete, hired finishers. Mine is 40'x60'.
This was when we were diong my turbo.
Looks like rain may hold off today, so I might be able to get some more work done this evening. My battery tray is ready, so I'm going to get it picked up this afternoon, fabbed up, painted, and can start figuring out the battery cable arrangement.
Ron, you ought to get some sleep yourself.
I recently read that a 10,000# lift needs only 4" of 3000# concrete to be mounted on. Figured it would be a lot more.
I hadn't mentioned the front driveshaft at all, so it was a completely valid question. Interesting info on the lift too. I figured it would need 6"-8" or more for a 10K lift.Mike, I'm glad you're excited about this too. You were the only one to wittness the incident that lead to this, and my mood immediately after that happened. I think you felt my pain.
Got my power steering all hooked up tonight. That took some finagaling to get everything to fit right, but it's done. The hose routing looks ok, but it's hard to get it super neat and clean with the location of everything. The outlet of the PS reservoir is straight down, and with it being located directly above the steering gear box, it's a very tight fit to get a 90* bend in there. Luckily, I had the stock hoses from the Cummins and one of them had a pre-bent section that I cut out and used.
Connected the pyro to the manifold and hooked up my boost gauge to the intake horn. Got all the wires and the wire cover at the upper cowl put back on, so it's starting to look more put together.
Picked up my battery tray today as well. The passenger side battery tray can be used on the driver's side, with some new holes drilled in the bottom to match the location of the bolts, but the part that mounts to the fender fits fine. So, I took the stock passenger side metal tray and had a 1/8" sheet of steel welded to it. It needed some trimming, so I trimmed off the excess and drilled some new holes. The sheet of steel had to have large holes cut in it so the bolts can pass through it to reach the stock tray underneath it. I also had to cut another hole in it so I can mount a bracket to it for a battery hold down, but my hole saw was completely shot after cutting the first two holes, so the Dremel had to be used to cut a square hole. It's not the prettiest, but the holes will be under the battery so they won't be seen.
After it was cut, drilled, and test fitted in the truck, I painted it with some stuff from Duplicolor that's made to be sprayed in a truck bed. It's a plastic type of paint that I'm told is pretty dang tough, so it should hold up well to a couple batteries sitting on top of it. Here's a pic of the finished product, hanging as it dries:
While the batteries were in the truck, I also started looking at the battery wiring. I may be able to use some of the stock connectors for the battery posts, just splicing some new wires in it. I haven't yet decided how I want to do that though. I need to sleep on it and thing about it again later.
I also started laying out my air intake piping. The filter is not here yet, so I couldn't finalize anything, but at least I think the pieces of tubing and rubber elbows that I got will work. I need for the filter to get here so I can finalize placement of everything though. I want to have a plate welded onto a metal section of the intake so I can drill and tap it for my AIT sensor. The guy who does some really nice aluminum welds can take a few days to get some stuff done, so the sooner I get it to him, the better.
The chance of rain today kept me from diving into the wiring yet. I didn't like the idea of being outside with lights and the soldering iron setup and a thunderstorm suddenly moving in. Rain is in the forecast for the next couple of days too, so I'm not sure when I might be able to get to it.
Off to bed now.
Ford Trucks for Ford Truck Enthusiasts
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Doesn't the Cummins use an injector pump? Would high pressure in that line cause any noise if it's touching the housing?
There are words to describe it that I can't think of right now. Maybe it's something with frequency or resonation? Maybe one of the smart guys will tell me what I'm thinking of.








