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As a general rule of thumbs, never load an electrical component to more than 70% of max load.
So a 30 amp relay would only be good for 21 amps duty cycle.
And given how many miles it would be on in a semi, 70% is probably a bit high since it would be on hours at a time.
In that application, there should probably be two relays wired in parallel so each is only carrying 1/2 the amp load.
And the relays would have to have a 100% duty cycle rating.
The supplied one looked just like a ford starter solinoid on the fender. he switched to a continous Duty one with I thought 50 Amp rating and it still burned up. I am trying to find him a relay instead of a solinoid. relays have alot higher continous amp rating then solinoids, the discs inside can't handle all that current for long periods of time.
It sounds like you guys are trying to reinvent the wheel. Try googling "Smack Booster". You will be directed to a forum for guys trying to replicate a free design that is cheap to build and is reported to produce about 1.5 LPM of hydroxy. They discuss all of the things you have been talking about here. They have several people there that have already made Hydrolyzers.
You're trying to over think this. The hydrogen acts as an accelerator to speed the flame front up. This effectively advances the timing. The beauty of this is it improves the burning of the fuel by creating a high temperature flash to allow all of the fuel to be burned in the combustion chamber rather than in the exhaust port. That's why the exhaust temperatures go down. Realize that tha rate of burn for hydrogen is 8000 FT/SEC. It closer to an explosion than a burn. That's faster than TNT. Too much and your piston will be stopped and pushed back down the bore. Not a good thing, so you don't want much. Sometimes a little IS better than a lot. Check out the forums on yahoo 'watercar', 'Hydroxy', or 'WorkingWatercar'. Actually, go to yahoo and search for HHO. There are several groups that have members that are doing exactly what you are trying to do. They are talking about the same things you are concerned with. Anyway just trying to help. I want to hear how you make out with your project.
I think this might be my first post here, but anyways... I have been researching this for a few weeks myself. I found a site that gives details on other people's research into this WITH PLANS ON HOW TO BUILD. It has details on a 100LPH generator to a small one for augmenting your gas or diesel and the theory behind all this.
If that link doesn't work, then head to the main page and click the chapter 10 link. There is about 150 pages of good info. I have learned alot. This guy starts out with a small stainless wall plate generator and ends with a generator you could power a 4 cylinder car with. Let me know what you think.
I have been studing this for a while. I noticed your drawings with a few errors. All the research has already been done. follow the link below to build your booster, it will produce 1.7LPM. Your will probably want to build two to four of these boosters to provide Hydroxy for a 6.0
I am thinking of building the Smack unit with the exception of making it 24" long instead of 12" for extra electrolite capacity. Has anyone got a working model yet? I am about to make a 3,000 mile round trip, and if I could sqeeze any fuel savings it would offset the cost of building the "Smack" unit. It looks simple and cheap.
Check out Watercar Forum on Yahoo. They just had a rally and Smack himself drove his vehicle with a smack unit operating. The trip is well documented. Good reading if you want to know how it works.
A little bit goes a long way! Judging from the explosive quality of HHO, it has to be diluted quite a bit to prevent excessive pressures from being generated.
hey , just bustin in after scheming through these pages and want to say this is a Insane topicthat from one end seems like a possible cure for the's world energy crisis. But from the other side it would have problaby been adapted from bigger company's like ford daimler, chevy whatev's. The real answer seems to be the most simple backwoods method thats been used for ways back. And with all the crazy technology.(Cloning) we should be able to grow fuel or something to pruduce enrgy.