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Bolt dropped down the plenum...

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Old Mar 15, 2021 | 05:41 PM
  #16  
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I didn't have my harness completely removed but I had it disconnected up front and peeled back. It's been a while but it was worth the effort IIRC.
 
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Old Mar 15, 2021 | 05:45 PM
  #17  
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Originally Posted by Walleye Hunter
I didn't have my harness completely removed but I had it disconnected up front and peeled back. It's been a while but it was worth the effort IIRC.
Ok. good to know. Thank you

I'm working on the driver's side now. there are some 13mm bolts below and behind the turbo. Does this mean I get to remove the turbo too? otherwise, I don't see how I could retighten them, even if I get them loose.
 
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Old Mar 15, 2021 | 05:49 PM
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Originally Posted by clineco
Ok. good to know. Thank you

I'm working on the driver's side now. there are some 13mm bolts below and behind the turbo. Does this mean I get to remove the turbo too? otherwise, I don't see how I could retighten them, even if I get them loose.
Can't help you on that one, I had my turbo out too.
 
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Old Mar 15, 2021 | 06:24 PM
  #19  
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Originally Posted by Walleye Hunter
Can't help you on that one, I had my turbo out too.
No prob. I think I'll just remove it. Why not at this point!
 
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Old Mar 15, 2021 | 06:49 PM
  #20  
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Well.....
Now that the turbo is coming off it would be a good time to install some bellowed uppipes. Mission creep and PMS is a hard thing to overcome.

Seriously though, I would consider turning the crank over by hand before starting. If you run into a hard stop then it would indicate the bolt is inside. I’m surprised you went all the way to pulling the plenums already. I would have tried everything else first! Good luck with the project.

Oh yeah, I once lost a bolt on the truck and looked forever to end up finding it hiding on top of the leaf spring. Then other times the suckers will skip all the way to the back tires somehow. Tricky little boogers.
 
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Old Mar 15, 2021 | 07:09 PM
  #21  
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Below are the instructions for installing billet plenums from clay at Riffraff if you decide or need to go that route.

https://www.riffraffdiesel.com/conte...structions.pdf

If you do, only the Motorcraft TA-31 gray sealant should be used to reseal them.
 
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Old Mar 15, 2021 | 07:30 PM
  #22  
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Originally Posted by RacinJasonWV
Well.....
Now that the turbo is coming off it would be a good time to install some bellowed uppipes. Mission creep and PMS is a hard thing to overcome.

Seriously though, I would consider turning the crank over by hand before starting. If you run into a hard stop then it would indicate the bolt is inside. I’m surprised you went all the way to pulling the plenums already. I would have tried everything else first! Good luck with the project.

Oh yeah, I once lost a bolt on the truck and looked forever to end up finding it hiding on top of the leaf spring. Then other times the suckers will skip all the way to the back tires somehow. Tricky little boogers.
I hear ya. I'm surprised I'm doing it too! I will try to turn it over by hand before starting it, that's a good call. I wasn't sure what else to do besides remove the plenums...I'm kinda stuck you know. I searched for hours before I even turned a wrench.

I don't have the turbo off yet, I'm currently fighting the rear clamp.

Thanks for the help!
 
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Old Mar 15, 2021 | 07:31 PM
  #23  
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Originally Posted by Sous
Below are the instructions for installing billet plenums from clay at Riffraff if you decide or need to go that route.

https://www.riffraffdiesel.com/conte...structions.pdf

If you do, only the Motorcraft TA-31 gray sealant should be used to reseal them.
Picked some up at the Ford dealership today. $22/tube
 
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Old Mar 15, 2021 | 08:31 PM
  #24  
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Originally Posted by clineco
I don't have the turbo off yet, I'm currently fighting the rear clamp.
A trick I learned from SSJ, hit the clamp with an air chisel and it will pop right off.
 
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Old Mar 15, 2021 | 08:45 PM
  #25  
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Originally Posted by RacinJasonWV
A trick I learned from SSJ, hit the clamp with an air chisel and it will pop right off.
I just read that on here! The clamp is currently soak ing in PB blaster while I contemplate my future.
 
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Old Mar 16, 2021 | 02:52 AM
  #26  
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Do not hit the clamp. Hit the cast iron collector, it's way stronger and can take abuse. Loosens up what needs to get loose.
 
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Old Mar 16, 2021 | 04:41 AM
  #27  
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Originally Posted by Sous
My 2000 made in December of 1999 DOES have the mesh.
My October 99 build does not.
 
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Old Mar 16, 2021 | 07:00 AM
  #28  
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If you have a quality air compressor, cover your plenums, turn the regulator up and “blow the engine off” maybe you will at least find the bolts. Air has a tendency to get into places hands and magnets can’t...good luck! A flexible piece of hose on something like this....


Amazon Amazon


 
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Old Mar 16, 2021 | 08:19 AM
  #29  
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@ArmyLifer , you peaked my interest this morning as I remember that my "build sheet" provided by @JeepGuy93 in this thread shows a build date of January 10, 2000 when I originally thought it read October 1, 1999. Perhaps January 1, 2000 was the start of using mesh screens in the plenum covers, I don't know.

I bet Y2KW57 would know.

In addition, I bought one of these in 2016 and it works quite well for a myriad of tasks. It may not be suited for what Co350 mentioned above, but maybe it would help.

Long Reach Pneumatic Air Blow Gun

As for linking to Amazon and not having the silly little Amazon logo show up, remove www from the front of the address and insert us. Easy day and the formatting of your message is not confuddled by the Amazon logo.
 
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Old Mar 16, 2021 | 08:48 AM
  #30  
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I'd guess that they switched to the plenums with the mesh whenever they ran out of the old ones. I don't know what makes me think that though.
 
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