Rusty
But, I guess I'm either out in left field or doing a poor job of explaining 'cause it sure looks simple to me. However, we will await tomorrow's revelation!
Good luck, Gary. It sounds like you need a lot of it.
Doesn't make sense, as there's no pressurized oil at the base of the intake. Just splash oil, but that's enough to make a big mess, especially with a hole even bigger than the tiny little one Gary has.
That is the primary reason most people say to toss the rubber or cork "end pieces" from an intake gasket set, and use RTV instead.
". It will be his first vehicle and wont be able to drive it until he gets his permit in September. I am sure when he sees his first 40 hr check the notion of buying a vehicle for a few months down the road will be the last thing on his mind. I would be willing to bet he could blow it all on soda pop and pinwheels if I would let him. It will be all he can do to maintain hs composure when the firework stands open in a couple weeks too. OTOH his sister Meghan has a Bronco with a "presumed" blown headgasket and it has been dry docked for the last couple of weeks. However, I have been helping my neighbor James with his kitchen remodel and he feels as though he owes me some kind of debt for it. I figure we will change the headgasket together just like we would have even if I didnt help him in the kitchen. He doesnt jump into construction stuff like I do because he lacks confidence in that area. Sometimes I dont jump off into automotive mechanics like he does because I lack some confidence there. So at times it is almost as if we were destined to meet up with each other
.Also I believe it is set in stone now that we will be closing on our new house either Friday or Monday.

It will truly be sad to move away from my buddy,but, I think I will be popping by his place from time to time.
Doesn't make sense, as there's no pressurized oil at the base of the intake. Just splash oil, but that's enough to make a big mess, especially with a hole even bigger than the tiny little one Gary has.
That is the primary reason most people say to toss the rubber or cork "end pieces" from an intake gasket set, and use RTV instead.
I'm hoping the intake and associated seals will come off such that we'll know for sure. With the batteries charged I'll get a pic or two. But, that washed spot on the block is a dead giveaway that something has been running down there.
". It will be his first vehicle and wont be able to drive it until he gets his permit in September. I am sure when he sees his first 40 hr check the notion of buying a vehicle for a few months down the road will be the last thing on his mind. I would be willing to bet he could blow it all on soda pop and pinwheels if I would let him. It will be all he can do to maintain hs composure when the firework stands open in a couple weeks too. OTOH his sister Meghan has a Bronco with a "presumed" blown headgasket and it has been dry docked for the last couple of weeks. However, I have been helping my neighbor James with his kitchen remodel and he feels as though he owes me some kind of debt for it. I figure we will change the headgasket together just like we would have even if I didnt help him in the kitchen. He doesnt jump into construction stuff like I do because he lacks confidence in that area. Sometimes I dont jump off into automotive mechanics like he does because I lack some confidence there. So at times it is almost as if we were destined to meet up with each other
.Also I believe it is set in stone now that we will be closing on our new house either Friday or Monday.

It will truly be sad to move away from my buddy,but, I think I will be popping by his place from time to time.

And, is he working at the body shop? Where he'll get some help doing paint and body work? To cover surface rust and minor dings?Yes, I'm sure James will want to help on the head gasket, but will there will be some head work done prior to that? Sounds like that will have to happen at the new place as the Bronco will be down when move time comes. Anyway, I'm sure it'll be sad moving away from James - you two are obviously good friends and, with your combined knowledge, can tackle many things together.
Once the head comes off we will have to inspect the flatness of the head surface in order to determine if it is spec or not. That will determine if it needs to go to the machine shop or not.
Back in the day, we used to use Glytphal to seal small cracks and porosity in british bike castings.
Triumph, BSA, Norton all had castings that were more like a sponge.
Sometimes if you put too much into say a Norton Combat without switching to straight cut gears the castings would develop cracks around the bearing housings.
IF you caught it in time and used gears that didn't put sideways pressure on the cases you could just 'Paint it Red' on the inside and stop the leak.
Back in the day, we used to use Glytphal to seal small cracks and porosity in british bike castings.
Triumph, BSA, Norton all had castings that were more like a sponge.
Sometimes if you put too much into say a Norton Combat without switching to straight cut gears the castings would develop cracks around the bearing housings.
IF you caught it in time and used gears that didn't put sideways pressure on the cases you could just 'Paint it Red' on the inside and stop the leak.
But, I don't think this is a casting problem. I think it is a lack of sealant problem. And maybe if I'd quite typing and start working I'd find out!?
Anyway, thanks for the suggestion but I hope I won't need it.
And, the next few pictures show what I found - a leak under the valley pan. The first of that three shows things before I pulled the manifold, and the silver tab is part of the valley pan. The second of those shows things after pulling the intake - and you can see where the oil was washing and where it just gunked up. And the wire hasn't been moved in that picture. The last of those shows an oil's-eye-view of the little channel under the pan and over the rear wall of the valley - which doesn't have any scratch, groove, or porosity.
Also, I forgot that I checked the harmonic balancer for runout today. Got the dial indicator set up on a magnetic base and adjusted just right and when I started turning the crank the balancer moved so far I ran out of travel on the indicator. THEN I looked at the outside ring - it is sitting on crooked, with maybe an 1/8" of runout easily visible. Pulled the indicator, base, etc and shook my head.
Guess it's time for a new one.Hmmm, I think it is now time to change over to Dad's Truck Build thread. I have some questions about powder coating so will post them there as they are about that truck rather than Rusty.
Last edited by Gary Lewis; May 31, 2012 at 05:16 PM. Reason: Forgotted
Ford Trucks for Ford Truck Enthusiasts
I have had a 1/8" 316 stainless quicklink tested to destruction at the Allegheny National labratory.
It tested at 3,369# before failure and was still able to be unscrewed.

HPR Strength of Materials - Rocket Hardware (Data)
I have had a 1/8" 316 stainless quicklink tested to destruction at the Allegheny National labratory.
It tested at 3,369# before failure and was still able to be unscrewed.

HPR Strength of Materials - Rocket Hardware (Data)
Notice there's much more elongation in the stainless sample than the regular zinc plated steel one.
(also almost 50% more tensile strength at failure)
#1 that has not been tested.
#2 that is not US made. Some of the Chinese and other shackles ocassionally make it into the shop, but are immediately cut up and thrown in the metal recycling bin.








