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Old Nov 3, 2010 | 12:20 PM
  #61  
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From: Nrth of pretzls n chzstks
When pressure testing the coolant side of the cooler,Think 20lbs is enough to pressurize it ? I think that's what's put on the cooling system when pressure testing it from the expansion tank ?
 
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Old Nov 3, 2010 | 12:38 PM
  #62  
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From: Kendallville
Originally Posted by PaysonPSD
I found it a bit difficult to get to the lower front mounting bolt. I removed the serpentine belt and loosened the 5 power steering and alternator bracket bolts and slid it forward for more access to that lower bolt. On re-install I loosely tightened the 3 rear bolts at the filter housing and that greatly helped getting the front aligned to get the two front bolts started. Then I torqued them all down.
i just repaired mine yesterday and i took the cooler out from the bottom. i reached through above the frame, from drivers side, to get the front two bolts. i got the three rear bolts from underneath. take off the oil filter and wiggle it and twist to remove it from below.
 
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Old Nov 3, 2010 | 12:42 PM
  #63  
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From: Nrth of pretzls n chzstks
Originally Posted by jacob_powerhouse
i just repaired mine yesterday and i took the cooler out from the bottom. i reached through above the frame, from drivers side, to get the front two bolts. i got the three rear bolts from underneath. take off the oil filter and wiggle it and twist to remove it from below.
Thanks JP . I got mine out with no problem. Yup all from just laying under the truck . Pulled right out . Did you replace the O rings ? If so what did you use on them (oil, grease) to lubricate them to get the core back in ?
 
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Old Nov 3, 2010 | 12:45 PM
  #64  
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From: Kendallville
Originally Posted by AverageX
Thanks JP . I got mine out with no problem. Yup all from just laying under the truck . Pulled right out . Did you replace the O rings ? If so what did you use on them (oil, grease) to lubricate them to get the core back in ?
i used clean oil. did you get new gaskets?
 
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Old Nov 3, 2010 | 12:48 PM
  #65  
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From: Nrth of pretzls n chzstks
Originally Posted by jacob_powerhouse
i used clean oil. did you get new gaskets?
Yes They will be here later today based on a tracking #
 
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Old Nov 3, 2010 | 12:55 PM
  #66  
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From: Kendallville
are you replacing any parts or are you just replacing the o-rings
 
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Old Nov 3, 2010 | 01:03 PM
  #67  
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From: Nrth of pretzls n chzstks
Originally Posted by jacob_powerhouse
are you replacing any parts or are you just replacing the o-rings
Just the O rings I have them under a magnifying glass an I see some bad area's but I want to pressure test the cooler too
 
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Old Nov 3, 2010 | 01:06 PM
  #68  
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From: Nrth of pretzls n chzstks
Gaskets too of coarse
 
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Old Nov 3, 2010 | 01:10 PM
  #69  
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It looks like you don't want to put over 20psi when testing. I found this thread and sounds similar to your problem.

7.3 powerstroke pressure test coolant goes in oil pan - Diesel Forum - TheDieselStop.com
 
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Old Nov 3, 2010 | 01:20 PM
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From: Nrth of pretzls n chzstks
Originally Posted by tdpower
It looks like you don't want to put over 20psi when testing. I found this thread and sounds similar to your problem.

7.3 powerstroke pressure test coolant goes in oil pan - Diesel Forum - TheDieselStop.com
Thank you . I actually read that thread . That's when I posted about (Fuel) in the oil based on the injector cups . I 'm still a bit confused about the injector cups. If they are lubricated from the bottom by oil and fuel overhead how does coolant get in the mix ?
I'm gonna post some picks of the O rings . I had them under a microscope and used my camera through a magnifying glass to get the pic . I only had about 2 quarts of coolant in the pan based on the dip stick (1 inch).
 
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Old Nov 3, 2010 | 01:24 PM
  #71  
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From: Nrth of pretzls n chzstks



If you look at the seat line it looks as if it's bypassed in 2 areas on this O ring
 
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Old Nov 3, 2010 | 01:35 PM
  #72  
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From: Kendallville
the problem with my cooler was rust, you should replace the seals and gasket then put it back on and see what happens. do you have access to a press? its hard to put the ends back on putting it back together. do you have acces to a press?
 
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Old Nov 3, 2010 | 01:38 PM
  #73  
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From: Nrth of pretzls n chzstks
Originally Posted by jacob_powerhouse
the problem with my cooler was rust, you should replace the seals and gasket then put it back on and see what happens. do you have access to a press? its hard to put the ends back on putting it back together. do you have acces to a press?
No press but I have a garage full of stuff . I'll get um on
 
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Old Nov 3, 2010 | 01:43 PM
  #74  
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From: Kendallville
place the cooler vertical on a jack and press it against something stable when you need to put it back together
 
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Old Nov 3, 2010 | 01:51 PM
  #75  
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From: Nrth of pretzls n chzstks
Originally Posted by jacob_powerhouse
place the cooler vertical on a jack and press it against something stable when you need to put it back together
Nice idea !! I can do that. I'll have my kids sit on the kitchen table and jack it up against the underside of the table . Think the wife might get mad
 
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