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Old Feb 11, 2014 | 08:54 PM
  #571  
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Jim - Thanks, both for the ideas on the filter adaptor as well as the reps. I hope the efforts can be used by others wanting to build one of these engines.
 
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Old Feb 12, 2014 | 02:47 AM
  #572  
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WOW great work Gary, digging the diagrams. Also looks like this is all getting sorted, I'm glad we are in agreement with Tim's mod being a basically sound idea. I do however have three things here to add/continue.

1. I do still think that the function of Tim's mod can be best done with the bearing instead of with a plug. Basically using the bearing to plug the whole.

2. I think the same thing should be considered for the passage from the #5 main to the drivers side lifters. I think if no additional flow is going to be routed back there then that passage needs to be restricted to prevent too much oil from leaving the #5 main. The lifter galley doesn't need a huge amount of oil.

3. I remembered a trick one of the old machinists I worked for does. He drills a small hole in the pipe plug that goes into the front of the passenger side lifter galley. This does two things, it provides a squirter that oils the timing chain. And as that passage dead heads it provides a relief to drain oil sludge, air pockets, etc. that would otherwise have no place to go.
 
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Old Feb 12, 2014 | 08:27 AM
  #573  
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Originally Posted by BruteFord
WOW great work Gary, digging the diagrams. Also looks like this is all getting sorted, I'm glad we are in agreement with Tim's mod being a basically sound idea. I do however have three things here to add/continue.

1. I do still think that the function of Tim's mod can be best done with the bearing instead of with a plug. Basically using the bearing to plug the whole.

2. I think the same thing should be considered for the passage from the #5 main to the drivers side lifters. I think if no additional flow is going to be routed back there then that passage needs to be restricted to prevent too much oil from leaving the #5 main. The lifter galley doesn't need a huge amount of oil.

3. I remembered a trick one of the old machinists I worked for does. He drills a small hole in the pipe plug that goes into the front of the passenger side lifter galley. This does two things, it provides a squirter that oils the timing chain. And as that passage dead heads it provides a relief to drain oil sludge, air pockets, etc. that would otherwise have no place to go.
Brute, very good idea! I did that to an Oldsmobile 307 that kept sludging the front of one lifter gallery. I drilled a small hole in the hex head plug to keep oil moving. I had previously done the same to a Pontiac 350 after the 4th timing chain replacement. That engine went another 100K on that chain, the third TH350 failure finally killed it.
 
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Old Feb 12, 2014 | 01:23 PM
  #574  
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Status update: I survived surgery. Have slept the 4 hours since, wearing two sets of clothes and covered with 3 blankets. Finally warm enough to kick most of the blankets off, but not all. Forehead is still totally numb, so assume eye is as well, suggesting the lack of pain may be a hoax. And just discovered my glasses will just barely catch the end of my nose due to the patch so reading is a difficult. Hopefully the patch comes off tomorrow at the 5:00 checkup so I can at least compute.

Brute - When I can I'll fish the main bearing inserts out of the bin to better understand what you are saying on the mains. But I do like what you are saying about the gallery plug. In fact I read about someone doing something stat to better oil the timing chain, like Bill said. Any idea what size hole?
 
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Old Feb 12, 2014 | 02:01 PM
  #575  
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Originally Posted by Gary Lewis
Any idea what size hole?
Small, likely the smallest hole you can drill. My smallest bit is #60 (.040") and I think that would be big enough. But could I actually drill that plug with a bit that small without breaking it, that would be tricky.

Ohh and you sound like you should know this but just in case, cobalt steal drill bits rock, very worth the money. I bought this set for $75 with a coupon, some of the best money I've ever spent. http://www.harborfreight.com/115-pie...set-47653.html
 
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Old Feb 12, 2014 | 02:02 PM
  #576  
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I think I did a 1/16" hole in the ones I did.
 
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Old Feb 12, 2014 | 02:20 PM
  #577  
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Thanks, guys. I know I have #60's as I bought three on the last project, which was the leak-down tester. And I know I broke one when drill the solder in the brass fitting, so I have at least two. But, having broken one in solder, I'm doubting my abilities to drill a steel pipe plug. Maybe I'd better go with Bill's idea of 1/16" as it is still quite small but much more substantial.

As for bits, I have a full set of fractionals in cobalt but my lettered and numbered bits are just high-speed steel. They rarely get used and came free, so have been adequate.
 
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Old Feb 12, 2014 | 02:32 PM
  #578  
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Brute, that looks like the set my late wife and I bought at one of these "tent" sales in a motel parking lot, I like the one that was found in a locker at NNS that no one claimed, much better drill bits.
 
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Old Feb 12, 2014 | 02:53 PM
  #579  
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Originally Posted by 85lebaront2
I think I did a 1/16" hole in the ones I did.
That's what Paul Kane uses on the 460 too.
He recommends a Dremel tool for high speed drilling in cast iron.

http://www.highflowdynamics.net
 
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Old Feb 12, 2014 | 04:29 PM
  #580  
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Jim, thanks for that link, I have a feeling it will be very useful for me later.
 
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Old Feb 12, 2014 | 04:40 PM
  #581  
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Paul specializes in jet boats.
They need to be able to survive sustained high rpm's under load as well as pop out of the hole.
I'd imagine driving the jet pump is as close to a load cell dyno as you're going to get in the real world.

Have a look at his other domain too.
http://www.highflowdynamics.com/
 
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Old Feb 12, 2014 | 04:43 PM
  #582  
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I was going to suggest drilling a hole in the plug as well. Seemed like I read about oil restriction kits that was just that. A plug with a smaller hole.

I asked about it briefly during the Bronco build because I heard someone mention that high volume oil pumps could possibly pump all the oil into the upper portion of the motor during a long period of WOT.
 
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Old Feb 12, 2014 | 04:54 PM
  #583  
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Why are you hung up on high volume oil pumps Bruno?

Do roller lifters and sloppy bores really bypass that much oil?

Maybe you need to deburr, radius and add some more drainback holes like Paul outlined for the 460's?
 
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Old Feb 12, 2014 | 05:56 PM
  #584  
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Originally Posted by bruno2
I heard someone mention that high volume oil pumps could possibly pump all the oil into the upper portion of the motor during a long period of WOT.
This is only an issue on a few engines, within very very limited and extreme circumstances the valve cover can fill. I've never even heard of any Ford having this issue nor is it really caused by a HV pump. Very few engines have oil pressure to any point within the head.
 
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Old Feb 12, 2014 | 06:07 PM
  #585  
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... like a jet boat, off shore, and running BTTW.

Lots of oil pours all over the rockers from the pushrods.
 
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