When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Yeah, something tells me the choke doesn't work. With the engine off, it is open a crack. With it running and kicked down to a normal idle, it is only a sliver more open. And when it is hot and idling weird, it is still mostly closed. If I open it by hand, it starts to idle a bit higher, but a little rougher.
On mine the wire runs to the back of the alternator. Have you tried setting it leaner? If you were getting voltage to it and it isn't opening it may be set too rich. Try going leaner with the engine cold until it just opens, then back richer just enough to close it. If it doesn't open pretty quickly then, you have some other issues with it,
You might still want to pick one of those up. It will fix it back to original working order. If you look, you'll see it even includes the woven heat shielding sleeve, which in this case is to keep heat in. It's a small tube with a long way to go, without it air temp will vary the amount of heat delivered to the choke.
I put the old insulation back on the new tube. I went out and hit the choke wire with a test light while running and it seems the wire is dead. Also, I took a pic of the choke showing how far it opens whilst idling. I was able to get the choke to hold itself fully open by pushing it there once, but when I hit the throttle it went back to the half closed position. It wouldn't hold itself full open but that one time.
AH HA- There ya go. That wire should have constant voltage when the engine is running. That's why mine is on the back of the alt. Trace that wire down and check the connectors on both ends. Look especially close at where the connectors have insulation on them. They have a nasty habit of breaking there, giving intermittent voltage that will drive you up the wall trying to locate. Wiggle the wire around at the connector, if it's broken it will bend real easy.
If you don't find any problems there, replace the whole wire. UMMN- well, you should probably check for voltage at the source end first. If you have voltage there and not at the choke.......
Hmm. I went and tested the wire again, and it was hot. I reconnected it to the carb, and now apparently it is working. Ran fine, and when I got home the choke was open and it idled alright.
FTE Stories
Ford Trucks for Ford Truck Enthusiasts
Top 10 Ford Truck Tragedies
Joe Kucinski
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make
Brett Foote
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!
Michael S. Palmer
Ford's 2001 Explorer Sportsman Concept Looks For a New Home
Verdad Gallardo
10 Best Ford Truck Engines We Miss the Most!
Joe Kucinski
2026 Shelby F-150 Off-Road: Better Than a Raptor R?
Brett Foote
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!
In his case, the starter got the flywheel.
He loaned the truck to someone, who for some reason over cranked the truck (i.e turned the key to cranking position when already running) and destroyed a section of the flywheel, and at the same time wore the starter bendix down.
And over time, it got worn down to the point where he couldn't start the truck at all.