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Old May 22, 2020 | 09:20 PM
  #31  
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Originally Posted by RacinJasonWV
I’m wondering why F350towing is planning to remove and reseal the driver’s side too if it’s not leaking. Am I crazy here?
Figured if the one is leaking and I’m already in there then might as well. Turns out it was leaking as well but on the bottom so I didn’t see it with the leak test soapy water.
 
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Old May 23, 2020 | 05:48 AM
  #32  
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You can usually remove and reinstall the lines on the fuel pump, but for good measure - replace the vibraloc sleeves.

Get this kit and youll have every o-ring that commonly leaks and the parts to rebuild the fuel filter.

https://www.dieselorings.com/1999-20...combo-kit.html
 
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Old May 23, 2020 | 05:50 AM
  #33  
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These are all metric bolts. 13mm on the plenums, etc. There are a few standard bolts on these trucks, but they are rare.
 
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Old May 23, 2020 | 08:04 AM
  #34  
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Originally Posted by F350towing
Somewhere down in the backside of the motor, up pipe, or trans, is a 1/2 wrench.

Found out the hard way what that yellow thingie on the back of the fuel filter is..

HPOP lines... Quick Connect you say??? Special tool required to disconnect? Easy to put back on?.
1) Yep, the 7.3 is a hide and seek champion. lol

2) Sorry but that was funny! I think we’ve all accidentally bumped that little yellow thingy.

3) a-Nothing quick about it. b-yes but you can make one, I still had a horrific time with one releasing. c-no, not when the spring inside the fitting comes apart during removal which is why I mentioned a fitting rebuild.
They sell a hoses with JIC fittings like were on the OBS. This eliminates the quick connect fittings. I would go that route if replacing any of the HPO line stuff.
Note: SSJ was saying to not disconnect the line but instead turn the fitting out with line attached. Then all you would need is an oring.

Originally Posted by F350towing
Figured if the one is leaking and I’m already in there then might as well. Turns out it was leaking as well but on the bottom so I didn’t see it with the leak test soapy water.
Good job. I was more of the thinking if it ain’t broke..... But it sounds like you made the correct choice. I’ve sprayed mine during a leak check but of course can check the bottom side.
 
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Old May 23, 2020 | 05:58 PM
  #35  
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So I have it all back together as much as possible until the inserts and cac boots arrive.
Got all the wiring figured except for this one.

I will assume this was the sensor for the EBPV and now just lays in the valley?
 
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Old May 23, 2020 | 06:43 PM
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That was for EBPV solenoid. Just zip tie it out of the way.
 
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Old May 24, 2020 | 11:20 AM
  #37  
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Originally Posted by SkySkiJason
I don’t know that you’ll be able to snake those plenums back in all that mess without messing up the sealant.

Definitely remove the HPO lines from the heads and I recommend removing the fuel filter assembly as well. This should greatly reduce frustration levels!!

Good work, keep us posted!!
I chose to disregard all the above advice. I can only imagine how nice it must have been for the guys working on the assembly line to install the plenums.

I did 3 practice dry runs prior to placing any grey goop. Brought me back to my childhood. Anybody remember the game Operation. Bzzzz, Bzzzz, Bzzzz. All in all, it wasn’t as bad as I had feared.

Originally Posted by SkySkiJason
Take those clamps off the fuel lines and discard them before they wear a hole in the line(s).
Done, but wouldn’t it be better to do the fuel hose, or black tape wrap and support the line to reduce fatigue. It must shake like an SOB at 2500.

Originally Posted by RacinJasonWV

2) Sorry but that was funny! I think we’ve all accidentally bumped that little yellow thingy.
Glad you got a laugh out of that. Put it in the post for entertainment value. It’s kinda funny to me now as well, but at the moment is was more OH CRAP I gotta get that fuel off my driveway.
 
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Old May 24, 2020 | 11:31 AM
  #38  
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After trying to scrape the sealant off the plenums for 10 minutes and making a mess I figured what about a wire wheel?

2 minutes later the results were in.

Somewhat apprehensive about dropping a bolt into the belly of the beast. The I have this light bulb moment. The valance is perfect. And placed in order of where they go. Top left = Top left.
 
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Old May 24, 2020 | 12:53 PM
  #39  
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I have also used the bolt holder as you have shown.

Another handy tool is a magnetic tray. Shoot I’ve gotten them for free from Harbor Freight before. I used them for tools and bolts during my T4 install to prevent the beast from swallowing stuff up.

Glad you’re making good progress.
 
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Old May 24, 2020 | 02:16 PM
  #40  
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Electrical tape on the clamps would be completely useless.

I have taken every clamp ive seen off these lines for at least 10yrs. They are not needed.
 
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Old May 25, 2020 | 11:14 AM
  #41  
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Falling back on my naturally aspirated roots I was looking at the inside of the Spyder. That is one gnarly looking casting.

I understand that we’re dealing with compressed air not a vacuum draw but wouldn’t that benefit flow from some smoothing, or would I just be wasting time.
 
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Old May 25, 2020 | 11:30 AM
  #42  
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Intake porting and polishing always helps. Just don't do it like this guy.

https://www.audiforums.com/forum/off...e-wrong-80267/
 
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Old May 25, 2020 | 12:45 PM
  #43  
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Originally Posted by FordTruckNoob
Intake porting and polishing always helps. Just don't do it like this guy.

https://www.audiforums.com/forum/off...e-wrong-80267/
I couldn’t stop laughing as I read through that. It has to be a joke, I can’t believe anybody would be that stupid.
 
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Old May 25, 2020 | 12:58 PM
  #44  
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Originally Posted by FordTruckNoob
Intake porting and polishing always helps. Just don't do it like this guy.

https://www.audiforums.com/forum/off...e-wrong-80267/
Clearly Audi folks have no sense of humor!!

I polished my spider using ball hones once. It was shiny like a mirror when I was done. Probably gained 1/10 or possibly 2/10’s of a HP!! You can likely get more performance from stickers and certainly more by adding CHROME!! Lol.

That said, go for it!! It wasn’t that bad to do and it did look good!

I also smoothed the outside down before painting it. Because I KNEW I’d benefit from that since I could at least SEE it.
 
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Old May 25, 2020 | 03:55 PM
  #45  
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Just checked the tracking on my parts. It took 5 days of them moving south from Oregon to LA.

Now they are on their way Northbound. USPS international shipping hub is in LA. Never thought they would have to go south to come north.
 
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