Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

ArmyLifer's Excursion maintenance/upgrade thread

Thread Tools
 
Search this Thread
 
Old Jun 23, 2017 | 01:38 PM
  #121  
ArmyLifer's Avatar
ArmyLifer
Thread Starter
|
Fleet Mechanic
Veteran: Army
5 Year Member
Liked
Community Favorite
Joined: Mar 2017
Posts: 1,365
Likes: 179
From: Phenix City, AL

This missing bolt cover has been driving me crazy. Twice I tried to buy replacements, and twice they were the wrong part. I eventually stopped searching for Excursion parts and looked for F350 parts. Bingo, I finally found a part diagram that didn't show the previous part number that didn't fit. I googled that new part number and couldn't find it anywhere. It was "out of production". I then found an alternate part number YC3Z-2531458-AAA. It looked right so I ordered one.


Box from Tasca came in today. It kind of amazes me how happy this little victory made me today.
 
Reply
Old Jun 23, 2017 | 02:07 PM
  #122  
Nicmike's Avatar
Nicmike
Veteran/Sheepdog
10 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2012
Posts: 6,047
Likes: 110
From: Western AR
Club FTE Silver Member

Should have hollared at me. I can get those all day long.
 
Reply
Old Jun 24, 2017 | 08:22 PM
  #123  
fordboy2's Avatar
fordboy2
Cargo Master
20 Year Member
Joined: Dec 2005
Posts: 2,296
Likes: 11
From: freeland, mi
Sometimes it's the little things that drive a guy crazy!
 
Reply
Old Jun 24, 2017 | 09:44 PM
  #124  
thor363's Avatar
thor363
Fleet Mechanic
5 Year Member
Photogenic
Loved
Joined: May 2017
Posts: 1,313
Likes: 102
From: TN
In

Originally Posted by Nicmike
Should have hollared at me. I can get those all day long.
Indeed he can and he got mine in exactly the right color! Thanks Mike!
 
Reply
Old Jun 24, 2017 | 10:09 PM
  #125  
ArmyLifer's Avatar
ArmyLifer
Thread Starter
|
Fleet Mechanic
Veteran: Army
5 Year Member
Liked
Community Favorite
Joined: Mar 2017
Posts: 1,365
Likes: 179
From: Phenix City, AL
Originally Posted by Nicmike
Should have hollared at me. I can get those all day long.
Next time I'll know. Thanks
 
Reply
Old Jul 3, 2017 | 10:24 PM
  #126  
ArmyLifer's Avatar
ArmyLifer
Thread Starter
|
Fleet Mechanic
Veteran: Army
5 Year Member
Liked
Community Favorite
Joined: Mar 2017
Posts: 1,365
Likes: 179
From: Phenix City, AL
Well, a few days after I did the backup camera I realized the image in my mirror was reversed and the backup LED's were on all the time. These little switches control those features. So, took down the overhead console again.
It is HOT up there. Found that out when doing the camera/mirror install.
Decided to insulate above the console while I was up there anyway. Bought some sticky-backed automotive insulation. Found it works best with about 4" wide strips.
Should cut down on some of the radiant heat impingement. Maybe keep the console alive for a few extra years?

Also replaced front wiper blades.
 
Reply
Old Jul 3, 2017 | 10:56 PM
  #127  
ArmyLifer's Avatar
ArmyLifer
Thread Starter
|
Fleet Mechanic
Veteran: Army
5 Year Member
Liked
Community Favorite
Joined: Mar 2017
Posts: 1,365
Likes: 179
From: Phenix City, AL
Today was the day to grease the needle and main bearings as well as service the ESOF hubs.
Hub was easy enough to remove, following Guzzle's excellent instructions.
Took closer to 60 pumps with the grease gun through the ABS hole to start pushing out the old grease. Thanks to the Brotherhood of the Traveling Zerk for making this possible.
ESOF hub all disassembled, cleaned, and ready for reassembly. Guzzle's instructions again.
But...the passenger side was a different story. Muddy rust is the best description for what I found in there. Needle bearing felt "crunchy". Main bearing was suspect as well. Will use the hub I bought as a "spare" for my long road trip a little sooner than planned for. Will try to replace the dust seals tomorrow before putting on the new hub. To be continued...
 
Reply
Old Jul 4, 2017 | 04:21 PM
  #128  
ArmyLifer's Avatar
ArmyLifer
Thread Starter
|
Fleet Mechanic
Veteran: Army
5 Year Member
Liked
Community Favorite
Joined: Mar 2017
Posts: 1,365
Likes: 179
From: Phenix City, AL

Took some serious work to get the knuckle seal out of there. Also took a while to get the rust and grime out of there.

Cleaned up axle shaft and the homemade seal tool. After failing to get the seal even started with a 3-ton arbor press, and I didn't own a hammer big enough, I bought a 20 ton hydraulic press from Horrible Freight. Just an FYI...20 tons is more than enough to shatter the end flange of the home made seal tool when the seal is fully seated.

My axle tube cleaning rod worked well enough...


New Timken hub installed. Used the studs to pull the seal into position since I broke the seating tool. Those keen eyed sharpshooters out there will of course notice I forgot the brake shield. At least I only had to put on this one twice. Drivers side was three times. First was forgetting the grooved spacer. Second was putting the brake shield on backwards. Third time's a charm 🙈 I also did the axle tube dust seal install. Easy compared to the knuckle seal.

I also ran new ESOF vacuum lines. The existing ones were both like this:


So, in conclusion hub service and or install are relatively simple. Knuckle seal removal and install not so much.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Jul 5, 2017 | 08:17 PM
  #129  
ArmyLifer's Avatar
ArmyLifer
Thread Starter
|
Fleet Mechanic
Veteran: Army
5 Year Member
Liked
Community Favorite
Joined: Mar 2017
Posts: 1,365
Likes: 179
From: Phenix City, AL
Changed the oil today. Of course like everything else on this vehicle it wasn't easy. My biggest filter wrench was too small. Another trip to the auto store fixed that. This was my last scheduled maintenance before my 2000 mile journey. Hope it's ready🙏
 
Reply
Old Jul 5, 2017 | 10:55 PM
  #130  
Nicmike's Avatar
Nicmike
Veteran/Sheepdog
10 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2012
Posts: 6,047
Likes: 110
From: Western AR
Club FTE Silver Member

I don't use a filter wrench on mine. With the Fumoto, I didn't use a single tool to change my oil last week. Unless you consider a funnel a tool...

I twist my filter on and off by hand. Punch a hole in the bottom of the old one if you want to avoid the mess. You can use a pocket knife or a screwdriver...or anything pointy. Partially fill the new one with oil and let it soak into the filter element for just a few minutes before installing.

I also use the Traveler 15W-40 from Tractor Supply....have for years. With coupon or sale it is less than $8 a gallon. I buy it in 5 gallon buckets....then pour that into one gallon containers I saved from previous buys. Truck does very well on it.
 
Reply
Old Jul 6, 2017 | 03:13 PM
  #131  
wizkid00104's Avatar
wizkid00104
Cargo Master
10 Year Member
Joined: Jan 2012
Posts: 3,053
Likes: 21
From: Pittsburgh, PA
Just to help you out, you can pull the ***** from the hub too. Found it out when I rebuilt mine. Really makes the ***** turn nice.

https://www.ford-trucks.com/forums/1...9-04-hubs.html
 
Reply
Old Jul 6, 2017 | 09:26 PM
  #132  
ArmyLifer's Avatar
ArmyLifer
Thread Starter
|
Fleet Mechanic
Veteran: Army
5 Year Member
Liked
Community Favorite
Joined: Mar 2017
Posts: 1,365
Likes: 179
From: Phenix City, AL
550 miles into my trip and everything good so far. Will gas up tomorrow and figure mileage then. I was part of a two vehicle convoy as the trail vehicle. Lead was going 75-80 most of the way. I would have opted for a more economical pace...
 
Reply
Old Jul 6, 2017 | 10:05 PM
  #133  
Nicmike's Avatar
Nicmike
Veteran/Sheepdog
10 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2012
Posts: 6,047
Likes: 110
From: Western AR
Club FTE Silver Member

Tell'em to slow down and enjoy the scenery!!!
 
Reply
Old Jul 7, 2017 | 03:24 PM
  #134  
ArmyLifer's Avatar
ArmyLifer
Thread Starter
|
Fleet Mechanic
Veteran: Army
5 Year Member
Liked
Community Favorite
Joined: Mar 2017
Posts: 1,365
Likes: 179
From: Phenix City, AL
Well, made it to South Bend. 16.5mpg when I filled up this morning.

Torque Pro showed a maximum of 212* EOT, and 157* TFT during the 800+ miles this trip took. That was at an outside temp of 90* yesterday going up the hills outside Chattanooga. Average was 208 EOT and 152 TFT cruising at 75 with outside temps at 85. Vehicle was pretty well loaded down with about 400 pounds cargo, myself, and one passenger. Guess the 6.0 cooler is working 😎. We'll see how those temps go when I tow the trailer home in two weeks.
 
Reply
Old Jul 13, 2017 | 04:27 PM
  #135  
BBFarms's Avatar
BBFarms
Cross-Country
Joined: Jun 2017
Posts: 52
Likes: 0
From: Fort Bragg
Armylifer- I don't have much to contribute but wanted to say thank you for all the ideas, how to's and motivation. Read your thread multiple times over the past month or so and continue to come back to it for ideas and tips. Well done.
 
Reply



All times are GMT -5. The time now is 04:24 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE