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Excursion - King of SUVs 2000 - 2005 Ford Excursion
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2000 Ex Weekend Warrior build

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Old Jun 13, 2014 | 11:57 PM
  #31  
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Laughing Gas
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I used band clamps instead of supplied u-bolts.








Turned this way I could get a long extension and swivel down the back corner of the engine to tighten the top collecter bolt. It wasn't easy though.





I've had great results with these on the semi, so I used them here as well. I couldn't get one in 2 1/2" for the Y pipe and used a different brand there.
 
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Old Jun 14, 2014 | 12:01 AM
  #32  
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The TorcTite is formed to fit over the 2 different size pipes.
 
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Old Jun 14, 2014 | 12:12 AM
  #33  
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Overall a very well designed kit! The shields are confusing, but other than that it goes pretty good. Read the other installs and look at their pics and hopefully some of mine are useful also. The installs on FTE are better than the directions. On my starter shield, I bent the tabs the hose clamp goes through, away from each other so the shield sat down closer to the starter. Sorry I didn't get a picture of that.
 
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Old Oct 26, 2014 | 01:58 PM
  #34  
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AndersMatsson

Check out the last pic in post #21 and several pics in #29 show it pretty well. Hope this helps!
 
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Old Oct 26, 2014 | 02:28 PM
  #35  
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Thanks Lance! This should help a lot
 
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Old Oct 26, 2014 | 03:19 PM
  #36  
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My wife gets 12-13 MPG around town and 14-16 MPG on longer trips. She doesn't check the tanks when I'm home and drive it. I'm really happy with the system so far.
 
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Old Apr 20, 2015 | 11:18 AM
  #37  
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Bumping this one too. I'm getting more and more excited to do this.

Great install threads in here!!
 
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Old Jan 17, 2017 | 09:37 AM
  #38  
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For anyone on the fence about going Banks Headers or not on a v10 or just redoing your studs. Bite the bullet and do it! I screwed around with studs a ton over a 3 year period with my v10 because I was cheap. I finally solved my v10 manifold problems for good with the banks! Pricey but great quality and worth it. After 10 years of owning truck it sounds good as well, buzz and ticking is gone!
 
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Old Jan 24, 2017 | 06:26 PM
  #39  
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That was the conclusion I came to, the only permanent fix is the Banks headers. I haven't touched them since I retightened them after the original install. No leaks at all. They are well worth the money. They improve performance enough you can feel the difference in acceleration.
 
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Old Jan 25, 2017 | 05:26 AM
  #40  
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I'm still very happy with my Banks headers also, no issues at all!
 
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Old Jan 25, 2017 | 09:36 AM
  #41  
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Originally Posted by WE3ZS
I'm still very happy with my Banks headers also, no issues at all!
Same here! Not really impressed with the performance aspect of it but all my love for them is in the craftsmanship and the knowledge that I'll never have to mess with them again!
 
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Old Aug 20, 2019 | 09:50 PM
  #42  
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I still love my Banks Headers. They are worth every penny. If I ever bought another V10, I wouldn't hesitate to put the Banks headers and power pack on it.
 
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Old Mar 23, 2020 | 06:06 PM
  #43  
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I guess I'll turn this into my build thread. Our Excursion was involved in a accident a few years ago. Life happened and I didn't have time to fix it. Last winter I thought I'd have time and put it in my neighbors shop. That was a mistake. I didn't get time to work on it and the rust went nuts sitting on damp concrete. So plans changed from fixing it up really nice to just a solid decent looking vehicle. Maybe I'll keep it for off roading and put a plow on it in winter. Then we can work on the pickup we bought for my wife and look for a southern EX to buy.
 
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Old Mar 23, 2020 | 06:12 PM
  #44  
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It had damage to the left front corner. We ordered a kit to change it to the 05-07 style. It needed the bumper, header panel, headlight and fender.

 
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Old Mar 23, 2020 | 06:21 PM
  #45  
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Got it straightened out.


Some tweaking and they match pretty good.


Test fitting and tweaking until they fit nice. These are Keystone Platinums. They fit pretty good but aren't as stout as the Ford fenders.
 
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