A New Brownie thread . . .
bghnkinf250,
Thanks for the offer, but I am now committed to the Roadranger. Other than the "fun" of twin stick shifting, I think that the Roadranger is a better solution for me. I have "spliced" overdrives onto 4-speeds twice in my life. A three-planetary Borg-Warner onto a T-10 and a four-planetary onto a T-98. The latter served me well for a dozen 5,000# cross-country loads on a trailer -- being able to split gears really helps on a long grade. Anyway, I am eager to use the Roadranger's five speeds with the integral range section and single-stick shifting. The Roadranger I purchased for $900 only has some 25,000 miles on it, so it is at the beginning of its life. If I used my NP-540 and a Brownie, I would probably have to rebuild both of them.
All in all, I would like to see the Brownie you turned up in a vehicle again, but I do not expect to be building up another truck after this F-350.
P.S.: I am a transplanted Californian and my Daughter still lives in San Luis Obispo. If I needed a Brownie, I'd be all over the one you found . . .
My Dad's Brownie was cable-shifted and my Dad had the **** tucked up under the dash to the left of the steering column. He had a vacuum trailer brake valve that partly hid the **** from view, but it was very easy to reach when you knew where it was. He always left the keys in the ignition and more than once a friend attempted to move the truck, but after starting the engine, found that they could not make it go because my Dad left the Brownie in neutral.
New one was easily obtained from a truck parts place but I haven't got around to installing it yet.I fabbed up heavy side mounts using 6" U-channel and 1/4" plate, isolated from angle-iron frame brackets by rubber bushings I got from McMaster-Carr. Shifter linkage is 1/2" steel rods to a cheap 3-speed shifter mounted on the frame rail. Front driveshaft is just two yokes that slip-spline together. The bottom of the brownie is the lowest point on the truck but it's still 11" off the ground, plenty of clearance.
The granny is really useful in very low-speed situations both forward and backwards. It also impresses riders when I upshift twice in reverse
Floating or double clutching is pretty simple with a bit of practice. The .85 is not a perfect split since the ratio spreads in the NP435 are exactly 2:1 between each of the first three gears and 60% from 3rd to 4th. So with light loads I tend to use only 2, 3, 3OD, 4OD (shifting the brownie only once) and when more heavily laden, 1, 2, 2OD, 3, 3OD, 4, 4OD which obviously requires a bit of "twin-sticking".It's a bit whiny in overdrive but the truck is already so noisy it doesn't matter much. I have a set of 4.10 gears for the Dana and if I ever get around to installing those, my cruising rpm will be right about where I want it.
-Charles
With the ZF-5 in od a 4.10 final drive with the typical 3/4 ton pu tire diameter 65 mph should be about 1500-1600 RPM. Finding a shifter can be a problem.
I bought my 7231B from Acme in Stockton California for $850. It had been inspected as serviceable and I checked it out as well. They had about 200 6000/7000/8000 series spicers and 1 shifter. The 6041 has the same oil capacity as the 7231B, 8-pints. I will assume they are about the same physical size. 22-inches over drive flanges and 275 pounds. I spoke with John in the Acme transmission shop a few times before deciding on the 7231B. It is supposed to be quieter than the 5000 or 6000 series. Mine is definitely quieter than I expected. I mounted mine divorced behind the transfer case. I use mine as a splitter so it would always be in direct in 4WD. Also, any time I am in 4WD the speeds are below 35 MPH.
Relocating the transfer case may result in 2 divorced transmissions.
I spent more time than planned to get mine aligned properly and eliminate vibration. You can see my installation, ratio table and alignment worksheet in my photo album. A question is what problem do you expect to alleviate by the installation ? My problem was quite simple. I needed better gearing for mountain driving but the truck must be available for the wife to drive when necessary. My original plan was a Roadranger since an air system is already in place to operate the exhaust brake. But, the necessity of having it available for the wifes use made that a no-go. Was looking at the Mack TRTL-722 Triplex ratio chart. Drove B-61's with the the 15-speed transmission. Really nice, 300 RPM even splits. My origional transmission was the T-19B, the supposed close ratio box for the 6.9. Worked all the ratio combinations and had my T-19 converted into the A wide ratio version. With the 7231B that by the way is the same ratio set, minus LL, as the 6041 the ratios were very close to the TRTL-722. My splits are 350-RPM since I run 600 RPM faster than the Mack diesel. Why did I go to the trouble, mountain driving with a trailer. With a turbo-diesel the limiting factor, other than safe speed, is exhaust temperature. Pulling the I5 grapevine South into LA most of the 24 miles is in 4U (4th in the main box and under drive in the Spicer), there is a short stretch of 3O. Why is that, to keep EGT within safe limits. On mine that is 850F. The grapevine North is 4U the entire 24 miles. Going east on US50 from Lake Tahoe East over Spooner is 4U East and 3O West. Without the splitter I'd be in 3rd and 15MPH less road speed. Doesn't sound like much until your in a situation where your running 40-50 miles uphill such as US50 from Placerville to Lake Tahoe. I'll run 4U out of Placerville with a short stretch of 3O from Twin Bridges to Camp Sacramento, about 5 miles. Loaded with trailer is just under 12,000 pounds. I start out in 1O, 2O, 3D, 3O, (then depending on road conditions) 4U, 4D, 4O. Since the 6041 LL is 2.14 I would only ever consider it for starting on a grade with the ZF-5. My T-19A has a deep 1st so the 6041 LL would never see use. Anyhow, hope this helps. If you decide to move forward would love to see pictures.
Ford Trucks for Ford Truck Enthusiasts
On the info plate it says Watson Brown Lipe Spicer
brown lipe, Collectibles. Great deals on eBay!
Brownie Aux Transmission : eBay Motors (item 330396892985 end time Jan-25-10 19:50:22 PST)








