Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Excursion Sport Build

Thread Tools
 
Search this Thread
 
Old Dec 13, 2020 | 07:49 AM
  #106  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
Fwiw I have a mishimoto 6.0 cooler. Havent seen above 150° at 20k combined weight in our mtns
 
Reply
Old Dec 13, 2020 | 08:38 AM
  #107  
brokestroke's Avatar
brokestroke
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Community Favorite
Joined: May 2018
Posts: 2,442
Likes: 993
Originally Posted by Sous
I believe Ford offered the transmission OTW cooler via a modification for the 2000 MY that didn't initially come with it when the later models came out with it from the factory. That is most definitely not the case anymore, but I am fairly certain that part of history has been said here before, but I could not find the source...

Does DieselSite recommend running multiple coolers in line if the OTW radiator cooler is still installed? YES

Do they recommend removing the OTW radiator cooler from the plumbing of their 4R100 cooling system? NO. Never under any circumstances
Answers in rrrred.
 
Reply
Old Dec 13, 2020 | 08:43 AM
  #108  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
I am behind due to life crazyness.
Broke by OTW are you referring to the trans cooler lines being routed into radiator prior to cooler?
 
Reply
Old Dec 13, 2020 | 09:00 AM
  #109  
brokestroke's Avatar
brokestroke
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Community Favorite
Joined: May 2018
Posts: 2,442
Likes: 993
Originally Posted by ESwift
I am behind due to life crazyness.
Broke by OTW are you referring to the trans cooler lines being routed into radiator prior to cooler?
Yup, thats the one.


***off topic
About 6 years ago I built a Ford F700 that had a giant Allison Automatic (MT643). In order to cool that beast it needed some big coolers. For the OTW I used a cooler that was intended for boats that mounted separate from the radiator. Big tube looking piece with coolant hoses on either end and transmission lines in the top. IIRC the MT643 runs 1" lines. From there it went to a GIANT Hayden Oil-Air cooler behind the grill. Giant as in 18" wide by approx. 30inches tall. Wanted more capacity so from the cooler I routed it into a modified Canton 3gal dry sump oil reservoir. The finally back into a deep sump pan. IIRC the system holds somewhere around 8 gallons of fluid and I run Coastal Premium Hydraulic Oil (Hygard rated). Allison rates their systems (out of the torque converter) at 300* MAX. Cooled great and would at times get a little warm, but at approx. 380hp grossing over 36k its expected. It could pull the majority of the big grades on I-75 through KY, TN, GA without losing any speed.
 
Reply
Old Dec 13, 2020 | 09:09 AM
  #110  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
My e99 doesnt have the radiator cooler option from factory.
So mine is just the mishi cooler.
My main belief is that the otw helps warm up and keep trans temp reasonable in cold weather.
I know my tuning runs my converter unlocked on cold start ups until the trans is aproxamatly 80°
It seems to work decent, but then again the truck hasnt been driven in winter until this year,and now it is down for unkown amount of time, so it may miss yet another winter.
 
Reply
Old Dec 13, 2020 | 09:38 AM
  #111  
brokestroke's Avatar
brokestroke
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Community Favorite
Joined: May 2018
Posts: 2,442
Likes: 993
Originally Posted by ESwift
My e99 doesnt have the radiator cooler option from factory.
So mine is just the mishi cooler.
My main belief is that the otw helps warm up and keep trans temp reasonable in cold weather.
I know my tuning runs my converter unlocked on cold start ups until the trans is aproxamatly 80°
It seems to work decent, but then again the truck hasnt been driven in winter until this year,and now it is down for unkown amount of time, so it may miss yet another winter.
Mark K often states the OTW cooler NEVER heats the ATF. The top of the radiator has ~190* coolant temps but by the time it reaches the bottom of the radiator by the OTW cooler it is "near" ambient temperature. I believe this large temp difference between the top of the radiator and the bottom is often overlooked leading people to believe the ATF in the OTW is being cooled by 190* coolant. That is just not the case. Get the truck to running temp and get under and grab the lower radiator hose and you can feel the difference.
 
Reply
Old Dec 13, 2020 | 09:43 AM
  #112  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
Originally Posted by brokestroke
Mark K often states the OTW cooler NEVER heats the ATF. The top of the radiator has ~190* coolant temps but by the time it reaches the bottom of the radiator by the OTW cooler it is "near" ambient temperature. I believe this large temp difference between the top of the radiator and the bottom is often overlooked leading people to believe the ATF in the OTW is being cooled by 190* coolant. That is just not the case. Get the truck to running temp and get under and grab the lower radiator hose and you can feel the difference.
That makes sense
 
Reply
Old Dec 13, 2020 | 02:03 PM
  #113  
brokestroke's Avatar
brokestroke
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Community Favorite
Joined: May 2018
Posts: 2,442
Likes: 993
Got out for a bit, real heavy snow.




 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Dec 13, 2020 | 04:13 PM
  #114  
FinnishStroker's Avatar
FinnishStroker
Cargo Master
Joined: Mar 2019
Posts: 2,907
Likes: 788
From: Kinnula,Finland
Looking good there!
 
Reply
Old Dec 13, 2020 | 04:30 PM
  #115  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,348
Likes: 5,941
From: Lake Hartwell, GA
FTE Emeritus
Originally Posted by FinnishStroker
Looking good there!
I second this!

Reminds me of the white out conditions in the Sawtooth mountains last year while hunting elk in ID.

Have fun out there brokestoke, that is what it is there for!

 
Reply
Old Dec 13, 2020 | 05:37 PM
  #116  
FinnishStroker's Avatar
FinnishStroker
Cargo Master
Joined: Mar 2019
Posts: 2,907
Likes: 788
From: Kinnula,Finland
Add this to the Sport Build...
Sounds just like 5.9 in the end..

 
Reply
Old Dec 17, 2020 | 03:46 PM
  #117  
brokestroke's Avatar
brokestroke
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Community Favorite
Joined: May 2018
Posts: 2,442
Likes: 993
Big ole Waste Gate is almost complete.



 
Reply
Old Dec 18, 2020 | 07:26 AM
  #118  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,106
Likes: 4,714
From: Henderson, NV
Club FTE Gold Member
I'm assuming that's just your mockup before welding it all together, right?
 
Reply
Old Dec 19, 2020 | 07:10 AM
  #119  
brokestroke's Avatar
brokestroke
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Community Favorite
Joined: May 2018
Posts: 2,442
Likes: 993
Originally Posted by FordTruckNoob
I'm assuming that's just your mockup before welding it all together, right?
Thats the plan, going to replace grade 2 flapper bolt with something grade 5 or 8.
 
Reply
Old Dec 19, 2020 | 09:21 AM
  #120  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,432
Likes: 2,920
From: Reed Point, MT
You're going to want to weld that or use some kind of swaged (rivet-style) connection. A bolt WILL NOT stay there.

When that flap comes off and goes through the atmosphere turbo's turbine.........


 
Reply



All times are GMT -5. The time now is 01:33 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE