Catastrophic engine failure?
I used standard (conventional?) OEM Motorcraft oil (15w-40?). I think one of our employees added a little bit of basic engine cleaner additive to the oil as well. Definitely not Archoil.
The truck was not originally delivered to CA, so I don’t think it’s a CA emission truck (unless the swapped motor came out of a CA truck).
For diagnostics, I have read that AE is the gold standard. Is it required for the buzz and cylinder contribution tests? Would CCT show if the motor is dusted?
If the motor or turbo needs a rebuild, how much $ am I looking at? Obviously I don’t have high hopes for a free truck, but I need to balance repair costs against the truck’s value.
You are going to owe some FTE members some beers before this is all over....
If the donor motor was CA they probably would have ditched the CA stuff and stayed with what was in the truck. Its in the wiring and ECU Programing.
There are other ways to do the Buzz test and CCT besides AE. I wouldn't get AE unless you are planning on becoming a pretty serious OBDII backyard mechanic.
Almost any professional scan tool can do it, if you had no other need then it would be cheaper to just pay your favorite mechanic $100-150 to pull codes, buzz test and CCT.
None of those will tell you the compression or if your engine is 'dusted'. They measure balance, not power. If all 8 cylinders are crap, they will probably be pretty even and pass a CCT.
If one cylinder is down (and misfiring, like your experiencing at idle) the CCT and buzz test will help narrow down and isolate the problem child.
Turbo replacement/repair is reasonable. There are overhaul kits available and still some serviceable take offs available. I just saw one w/ 150k for $250.
Engines are expensive. Not sure what your plans are, but for a free truck I would be looking for a junkyard motor if it comes to that. It doesn't seem like you need to go that way though... time will tell.
You are going to owe some FTE members some beers before this is all over....
If the donor motor was CA they probably would have ditched the CA stuff and stayed with what was in the truck. Its in the wiring and ECU Programing.
There are other ways to do the Buzz test and CCT besides AE. I wouldn't get AE unless you are planning on becoming a pretty serious OBDII backyard mechanic.
Almost any professional scan tool can do it, if you had no other need then it would be cheaper to just pay your favorite mechanic $100-150 to pull codes, buzz test and CCT.
None of those will tell you the compression or if your engine is 'dusted'. They measure balance, not power. If all 8 cylinders are crap, they will probably be pretty even and pass a CCT.
If one cylinder is down (and misfiring, like your experiencing at idle) the CCT and buzz test will help narrow down and isolate the problem child.
Turbo replacement/repair is reasonable. There are overhaul kits available and still some serviceable take offs available. I just saw one w/ 150k for $250.
Engines are expensive. Not sure what your plans are, but for a free truck I would be looking for a junkyard motor if it comes to that. It doesn't seem like you need to go that way though... time will tell.
The actual truck was free. It took a whole weekend to drive over, get a hotel room, pay the back fees, and get it towed back home. Bad paint, engine issues, water leaking into cab, 4x4 doesn't work, and a TON of deferred maintenance. I have spent around $2,000 so far, with no issues rectified. I'm not sure where to set the spending ceiling. I am hoping to get everything running perfectly for a couple grand, excluding paint. Also, diesel mechanics are surprisingly scarce in my area, which complicates matters further. Might be worth springing for AE since the local dealer charges $360 for a diagnosis!
It sounds like I need to pull the intake off again and play with the turbo. However, it's pretty hard to see what's going on in there without climbing into the engine bay.
Set your budget at $5k and you can't get hurt IF the engine and tranny are servicable. If the engine is scrap I'd think really hard about going past $2k. It sounds like thats about where your at.
You got it running, if it actually does have catastrophic damage, someone will still give you $3k for whats left. 7.3 will draw people out of the woodwork to fix it, 5.4 or 6.8 gas and they would crush it.
Isn't Cali legislating diesels out of existence? or is that just commercial?
I don't think $360 is unreasonable... I'm just not a good enough salesperson to sell it.
Diag is the most costly thing for a shop. Usually use your highest paid tech (mine is $33/hr+benifits and overhead, figure at least $45/hr) using your most expensive tools (verus scantool is $10k, plus $1000 a year for updates), and don't make anything on parts. Also need to pay rent, utilities, Service advisor, Parts guy.... Oh, the business owner wants to pay his mortgage? Well... we will see about that.....
Set your budget at $5k and you can't get hurt IF the engine and tranny are servicable. If the engine is scrap I'd think really hard about going past $2k. It sounds like thats about where your at.
You got it running, if it actually does have catastrophic damage, someone will still give you $3k for whats left. 7.3 will draw people out of the woodwork to fix it, 5.4 or 6.8 gas and they would crush it.
Isn't Cali legislating diesels out of existence? or is that just commercial?
CA clamped down hard on commercial diesels a while ago, and the new trucks are incredibly complicated. The government also charges significant penalties/fees during annual registration. I'm paying a weight penalty, smog penalty, all that fun stuff.
I don't think $360 is unreasonable... I'm just not a good enough salesperson to sell it.
Diag is the most costly thing for a shop. Usually use your highest paid tech (mine is $33/hr+benifits and overhead, figure at least $45/hr) using your most expensive tools (verus scantool is $10k, plus $1000 a year for updates), and don't make anything on parts. Also need to pay rent, utilities, Service advisor, Parts guy.... Oh, the business owner wants to pay his mortgage? Well... we will see about that.....
Based on that I would guess there is no compression test included in their $360 Diag/PPI
We'll see you and mickey this fall. I like Hefeweizen/Wheat beers.
Ford Trucks for Ford Truck Enthusiasts
In TP the CCT is a bit weird in that it is not a "test". Instead ya monitor the PIDs for PERDELS for each cylinder. You'll see something like the pic below from my truck, typical numbers.
Surprise! There's a learning curve! But you can do this. The engine systems are rather unique but they are simple. The things that go wrong are generally easy to fix. It is powerful reassuring the oil fill cap rattled off instead of blowing off!
On edit: where exactly are you?
I'm in Los Angeles. Gonna do my own investigative work first, but I found a shop about 30 mins away willing to work on the truck ($130 diagnostic, waived if they do the repair). They're also able to run a compression test and a full-lift inspection. Overall, sounded competent and reasonably-priced. They also stock Archoil, so I assume they're in touch with PSD needs.
I'm in Los Angeles. Gonna do my own investigative work first, but I found a shop about 30 mins away willing to work on the truck ($130 diagnostic, waived if they do the repair). They're also able to run a compression test and a full-lift inspection. Overall, sounded competent and reasonably-priced. They also stock Archoil, so I assume they're in touch with PSD needs.
As for additives like Archoil, the conventional wisdom on 7.3s is always use a fuel additive (to replace the lubricity lost when ultra low sulfur diesel was mandated long after engineering/production of the 7.3) and never use an oil additive. The HEUI fuel injectors are hard on oil but they are simple mechanical devises that are designed for specific oil properties. Add the wrong thing and the injectors will chew that chit up and you can get problems like oil foaming.
I'd recommend posting up a pic of the engine bay so we can see more what we are dealing with. Specifically I'm looking for a GPCM instead of a GPR. If the truck is out of state it prolly has a GPR. CA trucks had GPCMs, and I do not know if you can pass smog with just a GPR. Agreed with kbeefy that diag does sound reasonable and they could answer that question. Or another member here who knows more than me.
Also, climbing into the engine bay... this is the way. We all have that T shirt. Watch out for that sweet hood latch.

As for additives like Archoil, the conventional wisdom on 7.3s is always use a fuel additive (to replace the lubricity lost when ultra low sulfur diesel was mandated long after engineering/production of the 7.3) and never use an oil additive. The HEUI fuel injectors are hard on oil but they are simple mechanical devises that are designed for specific oil properties. Add the wrong thing and the injectors will chew that chit up and you can get problems like oil foaming.
I'd recommend posting up a pic of the engine bay so we can see more what we are dealing with. Specifically I'm looking for a GPCM instead of a GPR. If the truck is out of state it prolly has a GPR. CA trucks had GPCMs, and I do not know if you can pass smog with just a GPR. Agreed with kbeefy that diag does sound reasonable and they could answer that question. Or another member here who knows more than me.
Also, climbing into the engine bay... this is the way. We all have that T shirt. Watch out for that sweet hood latch.

Appreciate your willingness to help. I'm in the San Fernando Valley. However, the truck is currently parked near Hollywood. I wanted to tow it to my house to make it easier to work on, but the neighbors might complain to the HOA lol











