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Good stuff so far Dave. I am gonna be watching the roof stuff with interest. Nice work. Guess you have to live in Az to start a project like this in November
Yea John, Arizona Fall and winter is the build time it was in the low 90's today.
Here is some more work done. Eric, BillW and Kstone came over to help.
Here is the donor roof.
Removing the excess sheet metal so we can have it bead blasted.
Kstone removing the excess metal.
BillW and Kstone with the almost ready piece.
Here is where Eric starts to remove the rear sail panel and inner structure.
Once all the spot welds inside are removed we cut all around the panel.
Here is the side cut where the splice of the new big window roof will meet the existing cab sheet metal.
Here is the panel fully removed.
I hammer and dolly worked the back edge of the cab to make a flange at the existing body line.
And that is about it for today. I need to remove the remaining sheet metal from the flange on the cab roof and once the rear big window panel comes back from bead blast i will need to do some rust repair.
I am turning green with envy, you guys have some mad skills. Keep them coming.
I just wish I had the skills to straighten what little is wrong with my project
I will get the section back from bead blast today. I have some rust repair to do and then fit it in place.
The B pillar inner stamping for the latch and the outer riser to the roof are the same stamping for the conventional and the uni cabs. There is a different inner reinforcement for each tyupe of cab. The small window uni differes from the big window uni and these differ from the conventional.
The Big window also uses a upper inner panel that has the dome light integral to it. It uses a one piece headliner unlike a small window two or four piece.
Also being dropped off today is the new wiring harness, and all the parts to rebuild the steering column for the firewall outlet relocation.
I should be able to have the BBW in place this weekend. Stay tuned for updates.
Here is the rear window panels after media blast. There is a substantial bit of rust needing repair in the upper window stamping.
I removed the upper center to make it easier to metalwork and placed the panel in the cab.
From behind.
From the drivers side
From the passenger side
From the inside
From the inside
I need to add some sheet metal to the cab at the base of the sail panels on each side and add a flange to the outside to pick up the lower outer window panel.
Eric brought some more goodies by for the build. A E Z Wire kit, and components from Dennis Carpenter to remake the 64 column.
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