Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Cylinder problem valvetrain?

Thread Tools
 
Search this Thread
 
Old Jun 8, 2020 | 08:17 AM
  #76  
MisterCMK's Avatar
MisterCMK
Thread Starter
|
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
So don't bother replacing them?
 
Reply
Old Jun 8, 2020 | 08:20 AM
  #77  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,924
Likes: 3,649
Club FTE Gold Member
Originally Posted by MisterCMK
I got the van engine torn down and the heads off last night. Still have to swap the oil coolers, front cover and oil pans but I needed to get the heads to the machine shop today. It definitely looks like the van motor had blown head gaskets in a few spots. Had 1 glow plug that was carboned up the shaft of the glow plug too. It also looks like there are 2 newer injectors on the passenger side too. I bet the mechanic had fun doing those! Standpipes and d-plugs are the updated style.

Does anybody know if the 08+ van engines got the STC updates?
The 08 should have the upgraded STC. It replaced the STC fitting from the factory starting on 2/9/07 Engine serial # 431736 (late 07). Thanks to m-chan68 for that information
 
Reply
Old Jun 8, 2020 | 08:22 AM
  #78  
MisterCMK's Avatar
MisterCMK
Thread Starter
|
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
Sweet, then I don't have to pull the HPOP and can return the fitting.

I was hoping you would find this thread Mark!
 
Reply
Old Jun 8, 2020 | 08:25 AM
  #79  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,924
Likes: 3,649
Club FTE Gold Member
Send the thanks to Mike!! Check your engine serial number to be sure!
 
Reply
Old Jun 8, 2020 | 08:27 AM
  #80  
MisterCMK's Avatar
MisterCMK
Thread Starter
|
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
Can you refresh me as to where the serial number is?
 
Reply
Old Jun 8, 2020 | 08:40 AM
  #81  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,924
Likes: 3,649
Club FTE Gold Member
It has been awhile. IIRC it is stamped on the block - at rear of the engine, left hand side just under the head.

It may have also been on the sticker that was on the passenger valve cover, but that sticker may be long gone. Same w/ the original FICM.
 
Reply
Old Jun 8, 2020 | 08:42 AM
  #82  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,924
Likes: 3,649
Club FTE Gold Member
Shows it on page 5/5:

https://mobile.powerstrokediesel.com...o_HowtoUse.pdf

Also found this:

https://cimg7.ibsrv.net/gimg/www.for...6c1ea71b59.jpg

and this

http://www.dieselmechanic.info/power...al-number.html
 
Reply
Old Jun 8, 2020 | 09:04 AM
  #83  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,834
Likes: 3,130
From: Jersey Shore
Back of the block under the driver's head at least on my '03.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Jun 8, 2020 | 09:29 AM
  #84  
MisterCMK's Avatar
MisterCMK
Thread Starter
|
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
I see where it may have been. I'll have to take a wire wheel and clean that up as this block is pretty crusty on the outside.

All but 2 of the oil pan bolts stripped out on me and I had to pound a 7mm socket on them.
 
Reply
Old Jun 8, 2020 | 11:17 AM
  #85  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,834
Likes: 3,130
From: Jersey Shore
They really take a toll in a rusty environment. And the black phosphate coating helps some but not long term.

If you consider putting stainless in their place, stainless and aluminum don’t do well together. Mass quantities of anti seize may help. You have to get into specialized coatings to avoid this corrosion or galvanic action. McMaster has some ultra-resistant coatings, but I went with Zinc Yellow Chromate, which I believe is better then Ford/Int version. I also made sure the fasteners fit to the top of the treaded hole and used antiseize.
 
Reply
Old Jun 8, 2020 | 12:41 PM
  #86  
knotreel's Avatar
knotreel
Mountain Pass
20 Year Member
Joined: Dec 2004
Posts: 195
Likes: 0
As for stainless bolts into aluminum, my go to is aviation prematex liquid. (brush-top can). I learned this a good while back working on marine outdrives and outboards.in saltwater applications. It works long term. There may be some "neverseize products made specifically for this , copper, maybe? but the prematex is readily available and works, at least for me. Some never seize compounds actually enhance the bad galvanic effects of these two dissimilar metals, at least in salt water.
 
Reply
Old Jun 8, 2020 | 01:29 PM
  #87  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,834
Likes: 3,130
From: Jersey Shore
This is what I showed I use between steel and aluminum in the vid. I’ve been using for years.



 
Reply
Old Jun 8, 2020 | 01:39 PM
  #88  
MisterCMK's Avatar
MisterCMK
Thread Starter
|
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
The bolts on my motor were in good shape all of them so I re-used those and pitched the other ones. This motor came out of a bus so I would imagine it wasn't washed much in the winter which certainly doesn't help!

I use the same anti-seize as you do Jack.

And it always ends up everywhere!
 
Reply
Old Jun 9, 2020 | 04:27 AM
  #89  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
If I remember correctly back driver side where the deck meets the heads.

This would be the great time for m-chan68 to show up.
 
Reply
Old Jun 9, 2020 | 06:28 AM
  #90  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,924
Likes: 3,649
Club FTE Gold Member
Originally Posted by Yahiko
If I remember correctly back driver side where the deck meets the heads.

This would be the great time for m-chan68 to show up.
see post 82. even links to pictures
 
Reply



All times are GMT -5. The time now is 12:19 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE