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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Cylinder problem valvetrain?

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Old Jun 9, 2020 | 07:52 AM
  #91  
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I pulled the front cover off the van engine today and found the crank snout didn't have a wear ring. My pickup engine did though.

Interesting.
 
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Old Jun 9, 2020 | 08:46 AM
  #92  
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By normal standards, assembly line motors don't have a need for a wear ring. Service kits should, but with all the weirdness of this engine ......

Of the three crankshaft examples I have, my original crank out of my reman engine had a wear ring and a deep groove on its snout. The second crank had a light snout groove and the third no groove but a wear ring.
 
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Old Jun 9, 2020 | 08:55 AM
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A 6.0 is like a box of chocolates, you never know what you're gonna get!

I bought the accurate diesel wear ring installation tool and had them throw a front seal and wear ring in with it. Turns out the front cover gasket comes with a seal and wear ring so I guess I have an extra now.
 
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Old Jun 9, 2020 | 09:04 AM
  #94  
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Me too. I bought the gasket kit, then I bought a later model front cover, that came with the gaskets.

For me the motor was Pandora.
 
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Old Jun 9, 2020 | 09:14 AM
  #95  
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You are going into one that was rebuilt, right?

Fear of a reman is why I went with a used OEM engine.
 
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Old Jun 9, 2020 | 10:15 AM
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Yeah, the Ford Motorcraft Reman I named Pandora. One, if not the most, biggest mistakes of my life. The few days quick, 'replace one lifter' project of discovering a bad high school rebuild without a teacher present. So I'm making the video series about it.

At the time my gut was saying get a salvaged motor, but I just could not pull that off at the time.
 
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Old Jun 10, 2020 | 07:46 AM
  #97  
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I popped the HPOP cover off because I couldn't see the SN of the engine and I didn't want to have to do it with the engine in the pickup down the road and found the van engine does have the updated HPOP fitting. She sure was tough getting that cover off though and the o-rings/seals were pretty hard on the cover.

Just waiting on my heads to be done at the machine shop to start putting everything back together.
 
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Old Jun 10, 2020 | 08:57 AM
  #98  
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With the cover off and heads off, if you haven’t already I’d inspect the cam lobes, mostly the up ramps and the nose.
 
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Old Jun 10, 2020 | 09:00 AM
  #99  
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I'll be checking that when I replace the front 8 lifters

I am not replacing the rears because I don't want to pull the branch tubes and rear cover. Had to draw the line somewhere unfortunately.

 
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Old Jun 10, 2020 | 11:33 AM
  #100  
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I’d pull the engine and replace all the lifters if you get an inspection camera in there and see the rears are scuffing the lobes.
 
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Old Jun 10, 2020 | 02:40 PM
  #101  
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Front cover is on and the HPOP cover is on.

Just waiting on the heads at this point. I thought they would have been done today.
 
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Old Jun 11, 2020 | 06:46 PM
  #102  
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Passenger side is out together.

Had to run over to AutoNation for rocker box gaskets. Had them on my list from them last week but they missed it.
 
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Old Jun 12, 2020 | 06:45 PM
  #103  
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The van engine is now a pickup engine and ready to be installed! Woo hoo!
 
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Old Jun 13, 2020 | 05:16 AM
  #104  
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You will need to shoot a video of the first startup.
 
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Old Jun 14, 2020 | 07:14 AM
  #105  
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Got it running! Ended up with a bent push rod on the #1 exhaust valve so I swapped that out. Runs good too
 
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