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Old Sep 9, 2015 | 07:58 PM
  #16  
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That's awesome! Il definitely look out for it. A couple more questions.
- should I put the passenger head back on because it has the lift bracket on it?
- what rebuild kit should I use? I've read motorcrafts kit is good.
-As far as heads should I do 910 springs, chromoly push rods and arp studs?
 
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Old Sep 9, 2015 | 08:14 PM
  #17  
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Originally Posted by SkySkiJason
No way would I muck around with the engine in one of these trucks.
I'll second that. It's more than worth it to have the engine on a stand to pull the pan.
 
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Old Sep 9, 2015 | 09:22 PM
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Originally Posted by Zeropowerstroke99
That's awesome! Il definitely look out for it. A couple more questions.
- should I put the passenger head back on because it has the lift bracket on it?
- what rebuild kit should I use? I've read motorcrafts kit is good.
-As far as heads should I do 910 springs, chromoly push rods and arp studs?
I've used one of the old head bolts to lift the engine out with head off. Screw lifting that heavy SOB back in there!!!

The ford kit is the ONLY way to go.

No need for studs, springs and pushrods until you are over 40psi. Basically, you'll need bigger than Stage 1 injectors and an upgraded turbo (+400hp?) before these parts are necessary.

If you plan to do this EVER, then do studs and springs now. That job sucks bad in the truck!!!
 
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Old Sep 10, 2015 | 01:25 AM
  #19  
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I'm with Jason pull the motor its not too bad to do mine was the first i did and it was easier than i thought



 
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Old Sep 10, 2015 | 01:55 AM
  #20  
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I found an engine stand on craigslist for 60 bucks. Make sure it can hold the weight of these engines which is around 950lbs. The one I bought was rated for 1200lbs.
 
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Old Sep 10, 2015 | 07:26 AM
  #21  
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Originally Posted by SkySkiJason
I've used one of the old head bolts to lift the engine out with head off. Screw lifting that heavy SOB back in there!!!

The ford kit is the ONLY way to go.

No need for studs, springs and pushrods until you are over 40psi. Basically, you'll need bigger than Stage 1 injectors and an upgraded turbo (+400hp?) before these parts are necessary.

If you plan to do this EVER, then do studs and springs now. That job sucks bad in the truck!!!
Good that thing was a bear getting it out. I failed to mention I have 160/100 injectors, tune and 38r. That's why I was thinking bout just doing it while I got it out.
 
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Old Sep 10, 2015 | 07:31 AM
  #22  
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Jgilrfr and scottahoe I have been reading both of your threads. They are very informational it's going to help me when I tackle this project. Is there anything I should do while in there that's not included in rebuild kit? I don't have a ton of money but don't want skip on something important while I got the motor out.
 
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Old Sep 10, 2015 | 07:57 AM
  #23  
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what are your hp/tq goals?are you sticking with 160/100 injectors or going bigger?how is the truck primarily going to be used?
 
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Old Sep 10, 2015 | 08:25 AM
  #24  
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Originally Posted by jgilrfr
what are your hp/tq goals?are you sticking with 160/100 injectors or going bigger?how is the truck primarily going to be used?
What could I get outta those injectors with 38r? I don't really have a goal lol my injectors and stock turbo went out so I went bigger. Its mainly a weekend truck. I probably tow a few times a month with it. I'm not looking for anything crazy just a reliable truck that I can put my foot into every once in awhile
 
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Old Sep 10, 2015 | 08:28 AM
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Originally Posted by Zeropowerstroke99
Good that thing was a bear getting it out. I failed to mention I have 160/100 injectors, tune and 38r. That's why I was thinking bout just doing it while I got it out.
That is probably getting close to the limits of head bolts and stock valve springs. Many will say anything over 40psi of boost needs an upgrade. I guess if you see more boost than that, it could explain the valve strikes?

I'm looking at your first pic now on the computer (not phone) and I don't see an obvious impact on the piston? Less carbon in the valve area maybe? I guess 5 & 7 looked different from the others??

I've heard these engines make TERRIBLE noises from injector problems. A bent pushrod will make a lot of noise too. There does appear to be a lot of carbon in ringland and at the top of the cylinder. Are they all like that?

Can you clean up the tops of the pistons a little with something like a green scrubbie so we can get a better look at them and snap a couple pics of the head too.
 
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Old Sep 10, 2015 | 09:07 AM
  #26  
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Backing up the bus a bit... you pulled the head... because you heard a knock. Might I suggest you stop pulling heads as the first step - there is rarely a problem in these engines that goes any deeper than a valve cover.

What was the compression before you pulled the head?

I've heard obnoxious knocks from air in fuel, air in oil, damaged injectors, and timing issues. Every time I thought my truck blew up, it turned out to be something I can fix without so much as touching a head bolt.

If you can't find an issue under there, what's the plan?
 
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Old Sep 10, 2015 | 09:29 AM
  #27  
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Originally Posted by SkySkiJason
That is probably getting close to the limits of head bolts and stock valve springs. Many will say anything over 40psi of boost needs an upgrade. I guess if you see more boost than that, it could explain the valve strikes?

I'm looking at your first pic now on the computer (not phone) and I don't see an obvious impact on the piston? Less carbon in the valve area maybe? I guess 5 & 7 looked different from the others??

I've heard these engines make TERRIBLE noises from injector problems. A bent pushrod will make a lot of noise too. There does appear to be a lot of carbon in ringland and at the top of the cylinder. Are they all like that?

Can you clean up the tops of the pistons a little with something like a green scrubbie so we can get a better look at them and snap a couple pics of the head too.
All the piston tops were smooth except for 5&7 have a little rough patch at bout 11-12 o'clock position in the pic. Yeah there's a lot of carbon on all the cylinders. yeah I'm going to clean them up and get some better pics if it's not raining. I got it all wrapped up since the beast won't fit in the garage. Here is a link to the video of it knocking
https://youtu.be/XiZ-XLxDFsM
 
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Old Sep 10, 2015 | 10:11 AM
  #28  
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Originally Posted by Zeropowerstroke99
What could I get outta those injectors with 38r? I don't really have a goal lol my injectors and stock turbo went out so I went bigger. Its mainly a weekend truck. I probably tow a few times a month with it. I'm not looking for anything crazy just a reliable truck that I can put my foot into every once in awhile
That should be around 400hp and is a good combo.

I tend to question statements like 'the injectors and turbo went out' - since that is a pretty rare failure. Also, it's less than $100 and under 30 mins to rebuild a stock turbo....

This cylinder had low compression. I didn't know any better at the time and pulled the head in the truck.

 
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Old Sep 10, 2015 | 10:36 AM
  #29  
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Originally Posted by Tugly
Backing up the bus a bit... you pulled the head... because you heard a knock. Might I suggest you stop pulling heads as the first step - there is rarely a problem in these engines that goes any deeper than a valve cover.

What was the compression before you pulled the head?

I've heard obnoxious knocks from air in fuel, air in oil, damaged injectors, and timing issues. Every time I thought my truck blew up, it turned out to be something I can fix without so much as touching a head bolt.

If you can't find an issue under there, what's the plan?
I did everything I could do to figure it out with the resources I had. I didn't have any way to do a compression test.
My friend did contribution test it came up as #8 fail but I have grey cps. Buzz test came back fine. I pulled each injector while running, it made no difference. (The injectors are new with 3k miles on them from swamps.) I located the noise to passenger side putting a rod on the exhaust manifold.
The push rods aren't bent.
I then made a thread on here to get some input. The thread got hijacked and I never got any answers.
I didn't know what else to do so I pulled the head to see what was going on. It might not have been the best decision but I didn't know what else to do.
 
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Old Sep 10, 2015 | 12:36 PM
  #30  
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I just don't see that being valve to piston contact. It's just, IMO, too close to the edge of the piston.
 
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