2011 fuel system issues
Let me clarify. The dubious character of the water sample comes from the fact that the second dealer drained the entire fuel system looking for water. There was no water in the system. The 25 gallons of fuel was carefully drained a couple of gallons at a time to look for water in the fuel tank. Seeing that water would be at the bottom and not able to be picked up by the fuel pump, the complete lack of water in the tank points to a different source for the water. Deductive reasoning lead to the only reasonable conclusion as to where that little bit of water came from...the provider of the drinking water container...
If I had 2.5 gallons of water sloshing around in the fuel tank, I would think the DFCM would reach capacity and turn on the WIF warning...did not happen
Lets move on then. Why I'm asking about the lubricity in your tank of fuel is what if you got fuel that had a scar rating of 700? Is the Bosch pump supposed to handle that crappy fuel? I understand that Bosch has documents saying 460 is the number they like, but why do so many pumps run on the 520 scar that the US provides?
Is that possible...sure...likely...not very...but lubricity was not the reason Ford denied warranty coverage. Only time will tell if the pump failures will reach a crisis level...but why would Ford make such a risky decision to use a HPFP that needs better fuel than you can buy in the US...
I'm not trying to debate you, I want to get to the facts. I just think you and the insurance company left a huge stone unturned in not checking the fuel for contamination or scar rating. Can you explain why the insurance sample of almost 1 ounce of water in 20 ounces of diesel is invalid?
Regards
Ok...we have a person here with DEEP pockets that can write off expenses to the business. A loss is a loss...I'll just charge more on the next job type of thinking. Stores his own "tested" fuel...so has little to no worries for the Bosch failures.
It appears that we are on different sides of the fence...yes indeed. As a single individual consumer with a modest income in the heart of the American economy...on the high side middle class...a 10k bill after purchasing a 60k truck would be very difficult to swallow.
I think it is GREAT that you test your fuel. It also sounds like you test each and every tank full. Again...I think that is great. I'm sure at company expense...but nevertheless...still great.
Maybe the solution for the average single consumer should be...own a 500-1000 gallon tank at home and receive fuel shipments? Then we can test...in the same manner that you do. That certainly seems the position you have taken on the failures. Blame either the fuel company or the owner. Unthinkable to blame FORD. Yes...indeed.
I continue to go back to the failures for GM. Replace under warranty...no questions asked. Start investigating the failures...so a solution can be found to serve our customers in an appropriate and due dilegent fashion. It seems reasonable to correct a design flaw...rather than to dismiss it.
This isn't the FIRST time FORD ever had a suspected design flaw. Ever here of the early modular engines blowing or spitting a spark plug??? Then the 3v modular arrives with a redesigned spark plug. Humm...???

biz

But you agree with what i'm saying about you possibly picking up bad fuel? Alcohol in fuel can do huge damage. What if the fuel truck driver mixed in a winter additive with way too much alcohol or he just mixed up some different fuels? Also there is the possibility that you recieved a bad batch of diesel in your tank. Once again all I'm saying is I just hate to see you have such a sour taste in your mouth over the way Ford handled your situation if it was bad fuel (which Ford cant controll) that caused the pump failure in the first place.
Ok...we have a person here with DEEP pockets that can write off expenses to the business. A loss is a loss...I'll just charge more on the next job type of thinking. Stores his own "tested" fuel...so has little to no worries for the Bosch failures.
It appears that we are on different sides of the fence...yes indeed. As a single individual consumer with a modest income in the heart of the American economy...on the high side middle class...a 10k bill after purchasing a 60k truck would be very difficult to swallow.
I think it is GREAT that you test your fuel. It also sounds like you test each and every tank full. Again...I think that is great. I'm sure at company expense...but nevertheless...still great.
Maybe the solution for the average single consumer should be...own a 500-1000 gallon tank at home and receive fuel shipments? Then we can test...in the same manner that you do. That certainly seems the position you have taken on the failures. Blame either the fuel company or the owner. Unthinkable to blame FORD. Yes...indeed.
I continue to go back to the failures for GM. Replace under warranty...no questions asked. Start investigating the failures...so a solution can be found to serve our customers in an appropriate and due dilegent fashion. It seems reasonable to correct a design flaw...rather than to dismiss it.
This isn't the FIRST time FORD ever had a suspected design flaw. Ever here of the early modular engines blowing or spitting a spark plug??? Then the 3v modular arrives with a redesigned spark plug. Humm...???

biz


WE (the company) buy fuel in bulk (4000Gal. tank), sometimes as much as 4000gal every 3 weeks in the summer. Every time that tank is filled by our fuel supplier we let the tank settle overnight then take a sample out the next day and send it to a lab 45 miles away. Usually they will let us know the results in a few hours. Before I got there, there has only been one situation arise in which the fuel supplier brought gasoline and filled our tank with 1100 of gas. Only one truck used the tank between the problem being discovered. Result for the truck.... new fuel system. It was a 6.0 Ford F-350. Since I've been working we have yet to have a problem.
Good luck I guess.
If you want to get your own tank at home thats your issue. But your statement is correct "Blame either the fuel company or the owner. Unthinkable to blame FORD. Yes...indeed. "
99% of the time that is the way it turns out. Not saying this is Rickatic case, but every other case I would say its true.
We have all seen many vehicle issues start out like this. It is a few people complaining at first and then it slowly grows.
I certainly appreciate posters like Rikatic, whom while he obviously has an axe to grind due to his perceived scewing by Ford, is providing some valid information and keeping an important conversation alive. I know I will be running a lubricity additive from day one due to learning about his and other's issues.
I have looked at some of the Bosch pump data presented here and am disappointed that Ford chose to use a pump with such tight fuel tolerances. Engineers should have put in a better design margin to allow for the variability of fuel but they did not. We all expect our FORD trucks to be OVERBUILT and not made "just good enough".
Is it Ford's fault that there is bad or marginal fuel out there? Absolutely not. However, to not account for that in the design is what is not acceptable. To run something so close to tolerances and them blame the customer when it fails because they pick up fuel with a little emulsified water in it, or fuel that the refiner didn't add enough lubricity additive to, is ridiculous.
To design a system that costs $12k to repair when a customer gets a bad batch of fuel is also unacceptable.
So no, fuel quality is not under Ford's control. How the vehicle reacts to fuel that is out of specifications, how much it costs to repair, and how the customers are treated is completely in their control.
If this can all be solved by me pouring in some power service every tank then so be it but I still believe the pump should have been designed to regularly tolerate fuel that was at LEAST 25% worse than specs...and really should be able to handle 50%-75%. Design margin is an important factor in engineering and obviously something that they missed or couldn't accommodate due to time pressures.
What comes of all of this remains to be seen but if even 1 out of every 500 trucks sold ends up needing fuel system replacements because of marginal fuel you are looking at a serious problem.
I bet that Ford ensured that the engineers that calculated the steel needs and loads for their buildings in Dearborn used an appropriate design margin. Why they didn't here is anyone's guess but may have been due to the pressure to get a new engine out the door. Almost everything else on these trucks is built to exceed expectations. Why short change the pump?

---Aaron
Just my two cents though
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