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Dave,
Another thing you will find out is some differentials will support (for example) 4.88 and up and some will support 4.88 and down. So you may need to change you differential to get the gearing you want.
Originally Posted by Aerocell4x4
Hi Aaron:
The van has 4.10 in an open differential in the rear and I'm not sure what differential in the front.
As for what gearing am I aiming for, I'm still researching that.
I am leaning toward increasing my torque to the road which will cost me fuel economy with the intent of later installing an under-drive auxiliary transmission so that I'll get better gas milage that I get now.
Based on a gearing calculator:
Going from OEM to Michelin 285/70R/19.5 with the OEM 4.10 rear-end
produces an effctive 3.53:1 Ratio.
That equates to two rear-ends lower, i.e. 3.73 followed by 3.55.
At 65 MPH with the 30.5" diameter OEM tires and transmission in 5th gear, the engine is running at 2084.5 RPM.
At 65 MPH with the 35.4" diameter Michelin 285/70R/19.5 tires and the transmission in 5th gear, the engine is running at 1795.9 RPM (about 14% less RPMs).
To re-achieve the OEM torque to the road then would need a 4.76:1 rear-end.
Ford's next up rear-end is a 4.88.
For greater torque to the road then go with a 5:19:1 rear-end.
Ford's highest rear-end is 5.13.
A compromise between OEM torque to the road and the effective ratio would be a 4.33:1 rear-end.
Ford offers a 4.63 rear-end.
U.S. Gear Corp's 1.25:1 under-drive unit in UD would provide an effective 4.4125 rear-end
-AND-
Can handle Compression-Braking, i.e. an
exhaust back-pressure brake
Gear Vendors's 1.28:1 under-drive unit in UD would provide an effective 4.52 rear-end
-But-
Can NOT handle Compression-Braking, i.e. NO
exhaust back-pressure brake
Well I just discovered that just the gears are pricey, ouch.
I have come to believe that my gearing choices are controlled by what is available in a reverse cut for the front axle.
Am I mistaken, can a 4x4 front axle not need reverse cut gears?
Since I have a Dana 70 rear and 60 front, besides the 4.10 that I have, the next reverse cut gear for the 60 is the 4.88.
Now the 4.88 is sweet because the calculator predicts that for the 35.4" tires I would need a 4.76 to match the revs per mile of the original 30.5" tires.
The 60 axle doesn't have any reverse cut gears above the 4.88.
The 60 axle has reverse cut gears in 3.73 & 3.54 which match up with those for the 70 axle.
Is that the one in Newington somewhere? I've been debating taking a ride over there at some point to do a walk through. Its been years since I've actually be allowed in a junkyard. Do they let you remove your own parts as well?
its chuck n eddies in southington, you pay 1$ at the little building and walk around for as long as you want to find what you need, and yes you take the parts out yourself, i love this place. When i used to have my 87 they came in handy. I plowed into 34 carriages and messed my front end, and i got 2 headlight units(whole thing) a small pieces of trim above the bumper, new grille all for bout 75$ and 3 hrs of work ha.
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