front Spring hangers
I was not aware that you had "quoted" me. Though it did look like something that I have typed, this was a few moons and several adult beverages so I was not sure.
Just a suggestion, use the "quote" feature and delete any portions of the post that does not apply, or that you do not wish to appear and then it will let the user (and everyone else) whom you were making the reference to and conversations can be seen between specific individuals yet remain on the same topic.
Please understand that this is not a criticizm, simply a suggestion that can help all of us out.
Ok, back to the topic right? Yeah, I use 8 inch lift front Super Duty Springs for a 99 to 04 gas truck.
Thats how I clear my tires and maintian a great amount of flex.
Actually just bought a used 2003 extended cab shortbed super duty today and it is bone stock, I mean bone stock, and my lifted and modified 1974 truck with 39.5" boggers drives smoother and rides better than that stock super duty.
Getting the springs just right is important.
Making these modifications to the hangers is often very necessary in some cases, but there are exceptions that may not require it. Guess it is really based upon the application.

See if this gives you an idea of my angle.
This is static heigth with no weight in the bed, and no driver etc.
Will have to wait until after my salvage yard runs. Whoo hoo, I get to hit some junk yards tomorrow. Cant hardly sleep tonight I am so excited.
Funny the silly things that keep us entertained. I get excited about heading out to a salvage yard, but try to get me to go to the in-laws, and I might consider going to the dentist first. Ummmm,,,,,,,just kiddin, lol.
I got a couple hours in the shop tonight so I did a little work.
I started wrapping up the top of this thing - by closing off the ends.
1st the angle cut

I cut some "caps" out of 3/16" plate and started welding them in with the hitch/spring hanger bolted in the truck


Here's a nice little bead I ran

Plates welded on and done

Next I started looking at how to replace the supports that go from the spring hanger to the top of the frame rails to keep them from folding in.
I've got a bit of a game plan on how I am going to build them but had to head home to get some stuff together for my trip tomorrow. I won't be able to work tomorrow or Tuesday as I leave tomorrow evening and return Tuesday night. I am heading to Vegas to go over a deal on making some large flare fiberglass fenders for these trucks. If all goes well I should have fenders that are 5" flare per side, bedsides at the same flare and then a drop center style hood available within the next couple of months

I will give a general shop/fabrication"tip" and a little tease on my "frame supports for this thing though...
1st the tip - I always save all of my hole saw "circles" or remnants" after I use a hole saw in steel or aluminum. Actually - I keep pretty much everything. Hole saw rem., the angled miters or cuts off the end of round and square tubing, tubing rems - everything down to about 1/2" tall pieces.
The reason is I always use all this stuff and having them on hand for later saves you from "making" them when you need them.
Here is my box of "hole saw rem."

And here's why.how this came up right now - this is a piece I made before and ended up not using. It is pretty much what I will be making to start my "frame supports" for this spring hanger. The 2 "hole saw rem." pieces I grabbed out of my stash and will be using for this project.

More to come when I get back in the shop on Wednesday night
Ford Trucks for Ford Truck Enthusiasts

.. ughhhhhh.. i had to give back the welder i was using as it belonged to a friend so really i have everything ready to go as far as end caps,tabs, d rings etc.. but cant put it all together !! lame.. ohh well..but all is well.. im going to bronco fest at sandlake oregon!!!!!!!!! so stoked going with a couple buds and there highboys!!! yehaa. hope to have progress made in a week or lesss!
I went to my buddies shop last night to see if he had the chance to cut anything for me and luckily he did. In fact - he cut EVERYTHING I gave him so far!!!!!
Here's the stuff for the spring hanger and new shackles

Start of the new shackles

He also cut and bent the plate for boxing in the pass. side of the frame - so it matches where I boxed for the steering change on the driver side

When I got to work I started drilling the hitch/x-member for the frame supports on top. This will use a 7/16" bolt, and I tapped it into the solid steel "bar" thatgoes inside the rectangular tubing.

Tapped all the way through the 1.25" solid steel to give some good attachment

Last I drilled some holes in the new shackle plates and front spring hanger plates.

More fun to come tonight!!!!
every time I had to get any kinda tool i had to walk past my frame.. it killed me to see the frame just sitting there. lolafter looking at the 4"x4" box tubing all daay i couldnt get around the fact that it is still just 1/4" thick.... i know there are ways to make it strong... but is it worth the hassle.. ?
should i just go to my steal supplier and get some beefy box framing and call it a day?... if them chebys ever have to hook up to my d ring shackles in the front i want to know that there on there to stay... doesnt matter how good you weld something on if that something isnt strong. input anyone?
upgrade to 3/8th? or use my 1/4 and beef it up?
Simply put - the strength is in the design, rather than just how thick of material you use. Designed right and 1/4" will be fine. My rectangular tubing is 1/4" thick...
Unfortunately I never made it to the shop to work on Thursday. I had friends from out of town surprise me here so I had dinner and hung out with them. I them went camping friday night through tonight, so nothing more has been done on mine.
how would you re-inforce the d ring clevis tabs on the front,, i want them on there to stay!!!!


