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you gladly returned the favor with “bent push rod.” Now I have to get that out of my head!
I hope that isn’t the case.
It's actually nowhere near as bad as it sounds. It's easy to check, easy to fix, oh and the part/s are cheap. Like I said before it's far from unheard of on these engines and it can be as simple as replacing the offending part and go on with the rest of your life.
What does a bent pushrod do on a diesel? Does the intake or exhaust valve not open as far, and result in less air in/less exhaust out? With fuel injected, the same fuel is going in.
Would there be some smoke from this cylinder due to more fuel to air (intake side) or more fuel to exhaust gases/less oxygen (exhaust side), resulting in an incomplete burn and less power from the cylinder?
There would still be good compression because the valves would still fully close, right?
...Did you catch when I said that the HPOP reservoir was full but I did not lose much oil when changing the IPR?
Yes, but not sure if that points to anything significant. Your high pressure oil performance, from the data we have, looks quite good, in terms of the amount of pressure at idle and over the RPM range. It's just the ICP is not steady at idle, and it should be. Mass Fuel Desired is the driver of IPR% and therefore ICP, but it is not steady at idle either. The PCM is trying to maintain desired idle speed and can't, though it appears to have good bubble-free fuel pressure and good oil pressure available.
This #5 CCT failure and PERDEL confirmation seems to suggest this cylinder is the cause. But what is the root cause of the cylinder not contributing on time, relative to the other cylinders? That can have a few causes, but you've eliminated many.
Basically the valve or valves being affected by a bent pushrod would open late, open less, and close earlier than the PCM expects them too. Depending on whether it's an intake or exhaust it would mean less air making it into a cylinder or restricting combustion glasses escaping after the power stroke.
What reman injectors did you use? I wonder if swapping the solenoid from number 5 with another injector would be worth it to rule out an issue with it.
Basically the valve or valves being affected by a bent pushrod would oper late, open less, and close earlier than the PCM expects them too. Depending on whether it's an intake or exhaust it would mean less air making it into a cylinder or restricting combustion glasses escaping after the power stroke.
Would this prove or disprove itself by the cylinder exhaust gas temperature? Could he use an IR thermometer gun and see a difference in the suspected cylinder?
I recall Tristan ( @Hyakkimaru ) recently had a bent pushrod and replaced it, but I don't recall his symptoms.
I had thumping out the intake and found a broken in half pushrod. The only real sign I had was loud thumping. Was easy enough to find the broken pushrod by how loose the rocker was. When I took the rocker off and lifted it, half a push rod came out with it lol. I retrieved the other half with an extendable magnet stick. Now I have Smith Brothers push rods in the engine that I just put in my truck not long ago. No more RPM problems
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