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6.7L Power Stroke Diesel 2011-current Ford Powerstroke 6.7 L turbo diesel engine

Is CP4 still a problem?

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Old Sep 29, 2022 | 03:07 PM
  #16  
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Originally Posted by Desert Don
And there are also the trucks that the CP4 went out at 20,000 miles on them when the driver did everything correctly!
The 20k mile failures seemed to be more with the older Duramaxes and 2019-20 Cummins motors. RAM and Cummins recalled all of them late last year and put CP3's back in them, not wanting it to further sully their reputation with their diesel customers and good for them for doing that. Unfortunately Ford can't do that because no other pump fits in that spot, so according to them nothing is wrong. That's their story and they're sticking to it. If the pump fails and ruins the whole fuel system, it was your fault for buying their truck and not putting pharmaceutical grade diesel fuel in it as far as they are concerned.
 
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Old Sep 29, 2022 | 03:15 PM
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Does anyone have numbers regarding the amount of pump failures? Was trying to find the 6.7 production numbers from 2011-2022 but couldnt find much.
 
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Old Sep 29, 2022 | 03:25 PM
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Maybe I should have said it a little different… other than “great.” I don’t know how though. As I understand it, the quality of the fuel is likely the most common cause of failure on these. Next to that, maybe negligence. I dunno. I know my aunt had a 17 KR and the pump went out and took the entire motor down. However she didn’t understand anything about the truck and shouldn’t have had it because she never even changed the filters and it took a dump in less than 30k miles. Ford denied the warranty and she ended up getting her insurance to cover the replacement. I don’t know all the details but I know that she didn’t keep maintenance up on it, and likely just pulled into just any station that had diesel.

I understand that doing everything right is no guarantee, but that’s true of any and everything… especially now a days. I just spent almost an hour driving around Gatlinburg and Pigeon Forge trying to find a station that looked decent and busy… I finally settled on a Shell, but who knows what the quality of fuel actually is…

And yes, it would be awesome if Ford would start including and OEM DPK.
 
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Old Sep 29, 2022 | 03:41 PM
  #19  
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Originally Posted by chadstickpoindexter
Maybe I should have said it a little different… other than “great.” I don’t know how though. As I understand it, the quality of the fuel is likely the most common cause of failure on these. Next to that, maybe negligence. I dunno. I know my aunt had a 17 KR and the pump went out and took the entire motor down. However she didn’t understand anything about the truck and shouldn’t have had it because she never even changed the filters and it took a dump in less than 30k miles. Ford denied the warranty and she ended up getting her insurance to cover the replacement. I don’t know all the details but I know that she didn’t keep maintenance up on it, and likely just pulled into just any station that had diesel.

I understand that doing everything right is no guarantee, but that’s true of any and everything… especially now a days. I just spent almost an hour driving around Gatlinburg and Pigeon Forge trying to find a station that looked decent and busy… I finally settled on a Shell, but who knows what the quality of fuel actually is…

And yes, it would be awesome if Ford would start including and OEM DPK.
That would be them admitting to a bad design, and if they did that somebody would like sue, then they are open to having to retrofit every 6.7 PSD. They won’t change anything until they do a complete re-design of the block where the pump mounts so that nothing will interchange.

And just FYI, I was one that had issues with my ‘15. the problems started at less than 500 miles on the odometer. I fought the damn thing for a year. Had it to four different dealers, I finally hauled it back to the dealer where I bought it on my own dime and dropped it in front of the shop door before opening time.

IMHO, the CP4 is the furthest thing from being a “great” pump.
 
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Old Sep 29, 2022 | 08:02 PM
  #20  
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Originally Posted by brokestroke
Does anyone have numbers regarding the amount of pump failures? Was trying to find the 6.7 production numbers from 2011-2022 but couldnt find much.
I remember years ago the NHTSA reported something like 0.01%. What we didn't know was how many were because of operator error (ie DEF, gasoline in fuel tank), water, infant mortality, mileage, etc...
 
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Old Sep 30, 2022 | 06:57 AM
  #21  
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Originally Posted by chadstickpoindexter
Maybe I should have said it a little different… other than “great.” I don’t know how though. As I understand it, the quality of the fuel is likely the most common cause of failure on these. Next to that, maybe negligence. I dunno. I know my aunt had a 17 KR and the pump went out and took the entire motor down. However she didn’t understand anything about the truck and shouldn’t have had it because she never even changed the filters and it took a dump in less than 30k miles. Ford denied the warranty and she ended up getting her insurance to cover the replacement. I don’t know all the details but I know that she didn’t keep maintenance up on it, and likely just pulled into just any station that had diesel.

I understand that doing everything right is no guarantee, but that’s true of any and everything… especially now a days. I just spent almost an hour driving around Gatlinburg and Pigeon Forge trying to find a station that looked decent and busy… I finally settled on a Shell, but who knows what the quality of fuel actually is…

And yes, it would be awesome if Ford would start including and OEM DPK.
Well its "great" if you have never had any issues and took proper insurance measures before anything happened. One thing is if you have a DPK installed, a failed pump will likely not leave you stranded on the side of the road. H&S demonstrated this, it might get loud and lose power but the truck will keep running. Personally I have never added 1oz of fuel additive to the tank and never will. We get fuel from whatever station is available at the moment as well. I'm not denying the problems they have but it is more of a lottery pump than anything. You run a cp4.2 without a DPK you are playing the lotto. It might fail for the owner who uses fuel additive and only goes to one station and be perfectly fine for the next guy who doesn't do anything. It might sound brash but $10,000 repairs are part of owning a modern diesel pickup and it doesn't matter the make or model. If you buy a 6.7 and are aware of the potential pump issues but don't do anything about it...good luck. At least Ford has an adequate lift pump to supply the pump. When GM used the 4.2 they didnt use a lift pump.
 
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Old Sep 30, 2022 | 03:34 PM
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Originally Posted by brokestroke
Does anyone have numbers regarding the amount of pump failures? Was trying to find the 6.7 production numbers from 2011-2022 but couldnt find much.
According to Ford, there are 2 million 6.7 engines produced.
 
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Old Sep 30, 2022 | 07:43 PM
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Old Sep 30, 2022 | 08:17 PM
  #24  
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Originally Posted by Desert Don
That would be them admitting to a bad design, and if they did that somebody would like sue, then they are open to having to retrofit every 6.7 PSD. They won’t change anything until they do a complete re-design of the block where the pump mounts so that nothing will interchange.

And just FYI, I was one that had issues with my ‘15. the problems started at less than 500 miles on the odometer. I fought the damn thing for a year. Had it to four different dealers, I finally hauled it back to the dealer where I bought it on my own dime and dropped it in front of the shop door before opening time.

IMHO, the CP4 is the furthest thing from being a “great” pump.
IMO they should have designed and implemented their own factory installed DPK for the big 2017 revision, and made the parts available to anyone with a 2011-16 who wanted it, but they chose to sweep it under the rug, insisting there's nothing to see here and hope not enough people would get burned to put a dent in their sales or reputation. Kind of a conceited and cynical..."we're Ford and we sell the most popular truck in America and have Mike Rowe as our spokesman so don't bother us with your petty concerns" type thing. They know they'll sell a bunch of trucks anyway to the less suspecting buying public so why bother doing the right thing. But I see what they did there and then I see what their cross-town rivals did and I know who I wouldn't give any business to. And I like my old 7.3 and wouldn't bother with any of the other guys from that era, but times change.
 
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Old Sep 30, 2022 | 08:29 PM
  #25  
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Ford could quietly change the screen on the fuel metering valve and that would help with contamination.

https://powerstrokecustoms.com/product/exergy-system-saver-improved-metering-valve-6-7-powerstroke-2011-2019/

This is the ultimate solution though.
​​​​​
 
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Old Oct 5, 2022 | 05:52 PM
  #26  
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Originally Posted by AllenV
Useful input so far. I eventually found this thread:

https://www.ford-trucks.com/forums/1...cp4-issue.html

which provides more info and opinions
Quoting myself above, but, Wow. I am the OP of his thread. I put up that link to the other CP4 thread which has gone off on a really interesting path. I feel I ought to apologize for poking a sleeping hornet's nest.

This has, however, nudged me towards a decision on the next truck.

I now have, in the driveway, a 2023 Chevy Silverado 2500 HD, Crew Cab, SRW, Duramax Diesel. Shopping for the fifth wheel hitch it needs.

 
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Old Oct 5, 2022 | 05:56 PM
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Me again, sorry got the "hornet's nest" thread wrong. here it is

https://www.ford-trucks.com/forums/1...-the-past.html

I can not take any credit for poking that one. Still, really interesting.
 
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Old Oct 5, 2022 | 06:44 PM
  #28  
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FWIW I have not heard about too many problems with the 2017+ Duramax engines with the Denso fuel systems.
 
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Old Oct 7, 2022 | 10:17 AM
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Originally Posted by Brandonpdx
FWIW I have not heard about too many problems with the 2017+ Duramax engines with the Denso fuel systems.
Agreed, my pre-purchase investigation turned up only little stuff. Like a plugged tube on the MAP sensor. Even that was uncommon.
 
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Old Oct 7, 2022 | 04:54 PM
  #30  
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Originally Posted by AllenV
Agreed, my pre-purchase investigation turned up only little stuff. Like a plugged tube on the MAP sensor. Even that was uncommon.
Since we're now poking... Lets poke a little at the Duramax.

Enjoy...

 
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