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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

6.0 Short Block

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Old May 22, 2021 | 09:47 PM
  #31  
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There is not enough pressure in the LPO for the plungers to lift against the valve spring pressure - not even close at the highest cold psi.




The LPO only fills the cavities. When the lifter is raised towards the valves, a check valve closes off the oils escape and locks the plunger in the lifter so the valve can open. LPO only eliminates the slack in the valvetrain when the lifter is on the base circle and the valve is fully closed.

An issue you have taking the stem heights in that manner is the rocker box is a wedge, so each "row" of valves will measure differently. You can compare all the lower exhaust valves to one another. You can compare all the valves in the center (2 per cyl) to each other. And you can compare the top valves by the intake ports to one another. Your wide swings are due to the rocker box being a trapezoid, not a rectangle.
 
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Old May 23, 2021 | 01:03 AM
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Ok. So when I do the math on the spring retainers, I get a a difference of 0.165" to 0.173" difference between the uphill retainer and the middle of the cylinder retainer of the intake valves. Which is not that far off from the 0.158" difference between the two intake valve stem heights. So I guess these two different measurements are not that far off from each other.

So where does that leave me? Am I back to having bad rings on number 6 cylinder to account for 225psi compression test as per the dealer I took it too? Or do I still have a valve stem that is too high so that when the engine is running I have an intake valve that is not closing completely? And how do I account for the dealer telling me I have an intake valve leaking? I'm at my wits end trying to figure this out. Thanks, B.
 
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Old May 23, 2021 | 08:15 AM
  #33  
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Did the dealer do an pressure drop test? This can be used to determine where the pressure is disappearing to.

the video here is unfortunately only in German script on a MAN engine, I will soon make a video on a 6.0

 
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Old May 23, 2021 | 09:08 AM
  #34  
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In the USA, it's a leak-down test. I'd assume they did it if they found a leaking intake valve. But why it was leaking and now is the question.

Here's one vid, I hate the music.


Another, but she is adjusting to the pressure, not the leak-down gauge. It's the leak down that should be zero.


Some of the cheaper tools use lower pressures. I used to have the OTC 55609 ...... don't ask.

The Snap-On ones are in the $300 range.


 
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Old May 23, 2021 | 02:20 PM
  #35  
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I'm not sure Jack. I will call them tomorrow to find out exactly what procedures they did to come up with a leaky valve. Because I'm not finding that. Which brings me back around to bad rings. I may buy a leak down tester to try more testing.

With a stage 1 cam, do I need fly cut pistons? I know what I have read is no. But...... You know how things go on the net. B.
 
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Old May 23, 2021 | 02:23 PM
  #36  
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Your OTC tool kit comes with the adapter to fit the glow plug threads? B.
 
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Old May 23, 2021 | 02:29 PM
  #37  
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Stage 1 and stage 2 cams do not need piston work unless the block has been excessively decked. Most OE blocks have a piston protrusion of 0.028-0.032". The OE max spec is 0.354"

I originally had a whacked-out crankshaft grind with my reman. When Zeb builds motors, he uses reduced height pistons to make sure for the higher lift cams.




 
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Old May 23, 2021 | 02:36 PM
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Ok got it. If I end up pulling mine I will do one of two things. One, just do a re-ring kit. Or two, do a short block swap. Money is tight so I will have to do some self reflecion on which way to go. I think part of my diagnostic problem is how I'm applying air pressure. I am using a scuba tank with 3500 psi in it and tapping into the low pressure port to apply air to the cylinder. Which is 150 psi. BUT, I don't think I'm getting enough volume of air to make a definitive test. I can hear air leaking past the rings, but without a leak down test tool I can't determine what percentage is leaking past the rings. B.
 
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Old May 23, 2021 | 03:45 PM
  #39  
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I've always had home or shop compressors, so I can't say what the lowest volume is needed. You can rent pancake compressors from Home Depot reasonably if you don't know someone with a pancake. The leak-down tester (don't get a Harbor Freight, it has the wrong size orifice and low pressures) can be made easily for those of us with pneumatic equipment and supplies. You need a regulator, two gauges, and a means to generate a 0.040" or 1mm orifice between them. The orifice changes depending on bore size, but our size should be that.

The first one I googled.

Leak Down Tester - Build and Use Your Own | www.darkside.ca

When the dealership did the test, they could have had a little carbon between the valve and seat. Most people I know pop the valve a few times with a dead-blow hammer to make sure it's seated.
 
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Old May 24, 2021 | 07:25 PM
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Here you go. The differential between rocker box surface and valve stem tips, rows affected by the slope of the rocker box surface.


The spoiler.





 
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Old May 24, 2021 | 08:08 PM
  #41  
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Thanks Jack. Is the first row the top row or row closest to the intake manifold? B.
 
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Old May 24, 2021 | 09:24 PM
  #42  
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Old Jun 6, 2021 | 07:21 PM
  #43  
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Well, finally got a leak down tester and a small compressor. Got to testing this afternoon. The leak down tester is showing a 30% air leak. I can hear the air coming out through the head and nothing past the valves. So a short block is in order. Sucks. B.
 
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Old Jun 6, 2021 | 07:44 PM
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Am I correct that I need a tool to install the rear seal on the rear cover AFTER the cover is installed? B.
 
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Old Jun 6, 2021 | 09:26 PM
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Front and rear seal to do it perfectly. I got mine from eBay when someone else was done with them.
 
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