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1994.5 - 1997 7.3L Power Stroke Diesel  

Reseal plus upgrades

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Old May 27, 2019 | 06:56 PM
  #1  
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Reseal plus upgrades

Hey guys,
Well we finally decided to pull the engine out to fix the darn oil pan before we put some paint on her. Trying to do a full reseal, up pipes, turbo mods and efuel.

Should be fun! Some beginning pics:





 
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Old May 27, 2019 | 08:26 PM
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Looking like some good progress.
 
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Old May 27, 2019 | 10:53 PM
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May as well do efuel and a t4 since your in there....
 
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Old May 28, 2019 | 05:56 AM
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Originally Posted by nateairman
May as well do efuel and a t4 since your in there....
We are doing efuel (got the strictly setup) but not swapping out the turbo. Just doing the pedestal delete. This is phase 1 then we’ll start looking at more power and intercooler options
 
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Old May 28, 2019 | 07:53 AM
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rail plugs and uppies too?
Good time to do it
 
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Old May 28, 2019 | 11:40 AM
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Originally Posted by knottyrope
rail plugs and uppies too?
Good time to do it


This

I did all that when trans was out. Hell, and more!
 
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Old May 28, 2019 | 12:16 PM
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You doing this at home or where truck is?
 
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Old May 28, 2019 | 12:59 PM
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Hey Ketih - So the truck is in PA, I was supposed to be there to help my dad pull it but he ended up getting on a roll and doing it himself, I'll got back for some of the build and the reinstall.

Here is a list of what we are planning to do:
  • Replace the oil rail plugs with the new style from RR
  • Reseal the HPOP and resevoir
  • Rebuild/reseal the IPR
  • Efuel and all the fun that it brings - bought the package from Strictly Diesel
  • Turbo pedestal delete, HF out, reseal turbo (zero bearing play so i'll live to fight another day there.
  • New collector, gasket and bolts
  • Bellowed up pipe from RR
  • New DS exhaust manifold (already replaced the PS)
  • New water pump from RR (Navistar)
  • New oil pan
  • Replacing the rear main seal
  • Resealing the oil cooler
  • TC/Tranny seal
  • New serpentine belt
  • New Coolant
  • New upper/lower/tee radiator hoses
  • New AC line
  • Plenum reseal and adding inserts
  • Resealing/gasketing the front cover
  • Cleaning and painting her up a bit

She had a lot of body work and fluid changes etc the first time around so this is a lot of the things we said we'd do when the motor was pulled......well it's pulled so time to put my money where my mouth is LOL.

She is going to paint after this and some cab corners. I'll worry about her breathing better next, trying to get an e99 setup and i'll be looking at some stage 1s, originals have 168k on them now so they are not far from being ready to replace.

I'll take any comments, recommendations or tricks if you guys have them!!!

Thanks
 
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Old May 28, 2019 | 02:45 PM
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I saw a Redhead Steering Box.
 
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Old May 28, 2019 | 02:48 PM
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Yessir, that was a bit ago but let me tell you, worth the money!

trying to do this girl right, build it out from the foundation up. I’ll roll some smoke later
 
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Old May 28, 2019 | 03:07 PM
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Do valve springs while it is out, MUCHO easier...I did Smith Bros rods too. Maybe injector o-rings?
 
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Old May 28, 2019 | 03:52 PM
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I’m not looking to touch the internals yet. It runs great and we don’t use it heavy at all so no immediate need for the bigger/better guts.

Ill def go to stage 1s with a tune and intercooler on the next phase but that’s more for fun than pulling/hauling.

RSK might be in the plans too so I don’t need to wear a helmet at 70 mph
 
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Old May 28, 2019 | 04:40 PM
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You really should do valve springs now. Originals are worn out, trust me. They are very cheap and SO much easier to do on the stand. You HAVE to do them for any injector upgrade.
 
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Old May 28, 2019 | 04:52 PM
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OK so not something we thought of but I’m not opposed to it. Should I get into this, can you recommend so options? Best I’d take her is a tuned stage 1 in terms of potential power.

What all would I need? Any good install videos to watch?
 
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Old May 28, 2019 | 06:32 PM
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I am on stock injectors as far as I know, my truck revs SO easy and smooth it is not even funny with 910s (I do have a Fluidamper too) shimmed to the correct height. I would not own a 7.3 again with stock springs. I spent maybe $200 including springs, shim kits, new stem seals, and valve spring compressors. Pretty sure Comp 910-16 is part number, look for squished box deals on Amazon. I had my machine shop check my spring pressure and I think it was about 20lb low on average PER CYLINDER. They were really clapped out around 260k.

Pull the glow plugs so not fighting compression and I had injectors out, so I found a wood dowel to fit in the tip hole (HA ) to find TDC on each cylinder I was operating upon at the time.

I became quite hostile doing cylinders No 7 and No 8 in cab. Ask Byron or Jarrett.

If you have the funds, consider ARP studs while out. Push rods are a breeze cab on, I just did them because I have seen them bend on stock applications.



Heed the advice from '427 fordman' he has helped me also.
 
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