B code vs F code Superduty rears
So I have been reading for weeks...probably months about the leaf spring mod options of the excursion.
Your commentary is one that I have seen in many of the threads and I have appreciated it all.
I have a 2005, V10 limited Ex.
120k I tow 4x per year....9500lb travel trailer.
Have rancho adjustables, a new steering stabilizer and rear sway bar.
i picked up a year old set of V springs for the front.
B code, modified B code, the B codes are crap get all new pro comp springs... and so on.
I am interested in 1) better towing capacity w less squat. 2) better handling 3) modest 1-2" lift but no more. In that order.
So after all this...what IS your solution? Are the modified B springs just an effective hack (which I am super ok with)....but if going retail there is a better mousetrap?
OK...go ahead.
Thanks for all of your posts and info...your a great resource to read.
David
We will price match any spring from SD and our shipping rates are much better because we are actually charging you what UPS is charging us and not making money on people.
-Junior
So I have been reading for weeks...probably months about the leaf spring mod options of the excursion.
Your commentary is one that I have seen in many of the threads and I have appreciated it all.
I have a 2005, V10 limited Ex.
120k I tow 4x per year....9500lb travel trailer.
Have rancho adjustables, a new steering stabilizer and rear sway bar.
i picked up a year old set of V springs for the front.
B code, modified B code, the B codes are crap get all new pro comp springs... and so on.
I am interested in 1) better towing capacity w less squat. 2) better handling 3) modest 1-2" lift but no more. In that order.
So after all this...what IS your solution? Are the modified B springs just an effective hack (which I am super ok with)....but if going retail there is a better mousetrap?
OK...go ahead.
Thanks for all of your posts and info...your a great resource to read.
David
Ultimately it would help level the load but offers nothing in terms of load capacity right?
The dramatic squat of these trucks under a load that while heavy is still under their eating makes me think it’s be better to up the load capability and not just level it….
…..but is my understanding on target?
Ultimately it would help level the load but offers nothing in terms of load capacity right?
The dramatic squat of these trucks under a load that while heavy is still under their eating makes me think it’s be better to up the load capability and not just level it….
…..but is my understanding on target?
Ultimately it would help level the load but offers nothing in terms of load capacity right?
The dramatic squat of these trucks under a load that while heavy is still under their eating makes me think it’s be better to up the load capability and not just level it….
…..but is my understanding on target?
Im confused by your question about the bags. They do level the load by increasing capacity, they are an additional "air spring" that gets added to the stock leaf springs to increase load carrying capacity. If you are referring to the factory ratings, nothing you will ever do will change those. Just be sure to stay under what your axle, springs (with additional air springs), wheels and tires are rated for.
Ford Trucks for Ford Truck Enthusiasts
The air bags from everything I gather both here and from the makers....don't increase load capacity at all...but they do offer (in the case of Load Lifters) 5,000 lbs of levelling capability. They can level a load of that rate and help keep it level...but they are beholden to the load capacity of the springs, axle GVWR etc....but they don't add load capacity per se.
The only thing ....again from my reading here that really elevates the load capacity is a change of springs and other components...of course in keeping with the vehicles overall GVWR.
In my case, I am towing a 32' TT...9500 lbs...which IS UNDER the vehicle rating...but is pretty close and really taxes the suspension. Air bags would help tremendously I think without question in levelling and tow quality.
I try each year when we camp to go a little further....so really looking to bring the capacity of the springs up a bit so they are carrying the weight in the middle of their range...as opposed to at the end of the range as it currently is. Might also then add the airbags to aid in handling that load.
That's where I was going.....but I can accept that I could still be wrong here
The air bags from everything I gather both here and from the makers....don't increase load capacity at all...but they do offer (in the case of Load Lifters) 5,000 lbs of levelling capability. They can level a load of that rate and help keep it level...but they are beholden to the load capacity of the springs, axle GVWR etc....but they don't add load capacity per se.
The only thing ....again from my reading here that really elevates the load capacity is a change of springs and other components...of course in keeping with the vehicles overall GVWR.
In my case, I am towing a 32' TT...9500 lbs...which IS UNDER the vehicle rating...but is pretty close and really taxes the suspension. Air bags would help tremendously I think without question in levelling and tow quality.
I try each year when we camp to go a little further....so really looking to bring the capacity of the springs up a bit so they are carrying the weight in the middle of their range...as opposed to at the end of the range as it currently is. Might also then add the airbags to aid in handling that load.
That's where I was going.....but I can accept that I could still be wrong here
The air bags from everything I gather both here and from the makers....don't increase load capacity at all...but they do offer (in the case of Load Lifters) 5,000 lbs of levelling capability. They can level a load of that rate and help keep it level...but they are beholden to the load capacity of the springs, axle GVWR etc....but they don't add load capacity per se.
The only thing ....again from my reading here that really elevates the load capacity is a change of springs and other components...of course in keeping with the vehicles overall GVWR.
In my case, I am towing a 32' TT...9500 lbs...which IS UNDER the vehicle rating...but is pretty close and really taxes the suspension. Air bags would help tremendously I think without question in levelling and tow quality.
That's where I was going.....but I can accept that I could still be wrong here

The vehicles GAWRs and GVWR are set by the manufacturer and there isn't anything you can swap of change to alter those numbers, they will always be what is on the door jamb sticker. Air bags do level the load, by increasing the capacity of the spring/bag combo. The capacity is increased but the rating remains the same. And the best part about air bags is that they are totally adjustable, unlike any leaf spring you may have, more pressure gives you more capacity.
I have provided links to all the parts you need and narrowed it down to 2 vendors for the Procomp 22210/22415 setup that will put your ride height at 27". ( 4" over stock)
this rides great on the highway and performs excellent off road and will clear 35's
this setup eliminates the rear block which reduces axle wrap and the need for a rear sway bar
plus it increases caster and corrects the driveline angle, this will make it track straight and true and completely eliminates wander. ( assuming the rest of your steering is in order )
Total cost $1074 complete
Front Procomp leaf springs 22210 $90 each
https://www.amazon.com/Explorer-Pro-.../dp/B000CNBQ12
Rear Procomp Leaf 22415 $106 each
https://www.amazon.com/Pro-Comp-2241.../dp/B001FBMKF6
Zone adjustable Track Bar $100
https://www.amazon.com/Zone-Offroad-.../dp/B0025ZMFJC
Bilsteins 5100 shocks
Front $180 pair
https://www.amazon.com/Bilstein-3318.../dp/B00DRYS0GW
Rear $156
https://www.amazon.com/Bilstein-33-2.../dp/B00IL8BN0E
Ubolts
Front $54
https://www.wfoconcepts.com/<acronym...ts/19732/16883
Rear 8’’Ubolts x 3.5” round $47
https://www.wfoconcepts.com/<acronym...ts/19732/16924
3’ Spring Plate rear $38 pair
https://www.wfoconcepts.com/<acronym...rd/16828/17035
Front 3’ wide 2* shim $35 pair
Rear 3” wide 2* shim $35 pair
https://www.wfoconcepts.com/cr/3-Inch-Axle-Shims/4384
Pirate.....is this an optimal setup though for heavy towing with the ex? Having followed and read all of your commentary on spring rate...(super helpful info by the way).....the pro comps seem ideal for highway/offroad in the ex in terms of handling/driveability....but is this the optimal setup for heavy tow? 10k TT? if not do you have an alternate setup recommendation for heavy highway towing with no offroad?
Thanks for all of it!!
Oh and I don’t know if that pic was taken on a lift or jack stands but either way it was just meant to illustrate the gap. We know from the graph that the gap is 4.6” of travel at curb weight ride height.
Tom,
i would love a pic of your rear springs when you are fully loaded but it looks to me like with the additional 2 bottom leafs that your spring would have to go well past inverted to actually fully engage the pack to contribute it’s full spring rate.
for the most part it seems to me the way you have it configured so that the overload leaf is just a block.
( although there is some additional rate being added by the contact with the bottom Ex leaf.
Your main pack spring rate is very likely similar to the stock excursion since the top 4 springs from the F250 are the of similar dimensions to the Excursions then by adding the bottom 2 leafs from the Excursion it likely puts you right at the stock 410 pounds per inch but now with 7 inches of travel.
if you multiply the 7” of travel by a spring of 410 pounds per inch that would give a capacity of 2870 per spring or 5740 total which as you know exceeds the rear axles 5250 pound rating. We could calculate how much spring Your overload is contributing by measuring the amount of contact it makes with the very bottom Excursion leaf when fully compressed but what ever it will likely be a moot point since without it you are already well over the axles rating
is the Pro Comp 22415 the best setup for an EX for towing....or is it best for highway/offroad unladen driving and handling? Is there a more robust setup you like for towing...or is it the same pro comps and just add airbags (which I've seen you mention somewhere else.
thanks
David












