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Definitive instrument cluster swap thread

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Old Jun 6, 2017 | 03:51 PM
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Definitive instrument cluster swap thread

Is there one? I searched this forum and found only 8 threads in the past 5 years that have some relevance to swapping instrument clusters, and they all were basically the same question being answered (which was not relevant to me). Can those who know please contribute that knowledge as to which instrument clusters can be swapped across which years/models and what mods are required to make them work?

In my case, I want to put a tachomoter-equipped cluster in my 1995 F-350 5spd. Seems that the only tachs I can find are from diesels. Will they work properly (including all the other gauges/lights) in my truck?
 
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Old Jun 6, 2017 | 04:37 PM
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Well, the diesel tachometer only goes to around 4k, while the gas goes to 6K. I have a 96-97 diesel and gas instrument clusters with tachometers. i compared them once and did not see anything different other than the facing on the tach.

I wonder if the gas tachometers are the same across the years, like the speedometers are. So, if all you could find was a 95 diesel cluster with a tachometer, could you just swap in a gas tachometer from a 1997?
 
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Old Jun 6, 2017 | 04:51 PM
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I'll wager that the signal to the tach is different for gas versus diesel. Diesel gauges also have a glow plug indicator, plus any other diesel only function.

As for the OP any 1994-1995 gas cluster will swap in without changes. Any other year will require pin out changes to the connectors.
 
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Old Jun 6, 2017 | 05:20 PM
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The search here on FTE is funky at times. I pulled up over 500 hits with "cluster swap" search for this forum only(87 to 96 trucks). I still have fun searching here...and NOT finding what I know is on the forums...

Anyway:

92 to 93 years are plug and play clusters
94 to 95 years are plug and play clusters
95 to 96/7(HD trucks) are plug and play clusters.

All the speedometers are swap able between 92 to 96/7 years, so you can keep your mileage and ratios the same. Just have to take apart the cluster to swap it.

As for using non same year range clusters, you will have to repin the wire harness to make them work properly.

Most common issue will be the alternator charging circuit will not work. The alternator is energized via the instrument cluster's charge lamp indicator. It's the battery indicator in the cluster, has a 560ohm resistor across the bulb. Other issues would be the air bag lamp and theft lamp, possible the 4x4 lamps would need repining.

As for diesel cluster in to gas truck, I have not checked into it yet. I did get a diesel cluster from a junkyard run last month, so when I get time I'll check it out.
 
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Old Jun 6, 2017 | 08:11 PM
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I put a gas tach into my diesel. Don't know what year the gas tach was. Just swapped it in.
 
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Old Jun 6, 2017 | 08:13 PM
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I also swapped a tach into my gas 460 truck. Same thing didn't know the year of the tach. I guess I got lucky
 
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Old Jun 6, 2017 | 09:32 PM
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Found this on another site:
1 - All the clusters interchange but there are wiring differences that require pin changes to the harness plug if you vary from 92 to 93, 94 to 95, 96 to 97.
2 - All the PSOM's fit all the trucks but the earlier ones could be overly sensitive to tone ring variations and VSS signal fluctuations.
3 - A PSOM from a gas truck will work in a diesel and vice versa.
4 - Gas and diesel clusters interchange but the fuel gauge and tach are specific to the fuel type.
5 - The year of the cluster can be determined by checking the first 2 letters of the part # on the back (F2 - 92, F3 - 93, etc.)
6 - The odometer mileage is stored on the card attached to the PSOM.
7 - A V8 tach cluster will work with a 6 cylinder.
 
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Old Jun 6, 2017 | 10:37 PM
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From: Michiana
Originally Posted by Eddiec1564
Anyway:

92 to 93 years are plug and play clusters
94 to 95 years are plug and play clusters
95 to 96/7(HD trucks) are plug and play clusters.
Just to add to your list. The 87-91 interchange. (for future searches) They are the older style with the mechanical odometer. I have only found the tachs on the XLT lariat models.
 
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Old Jun 7, 2017 | 06:55 PM
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Originally Posted by Brian Ski 44
Just to add to your list. The 87-91 interchange. (for future searches) They are the older style with the mechanical odometer. I have only found the tachs on the XLT lariat models.

87 to 91 diesel clusters will also plug and play into a gasser truck. I done that to get the 4K rpm redline tach for my I6 engine in my 89 F250. As the diesel tach has a diffrent PCB than gas ,I had to swap out and "reprogram" the gasser tach's pcb and realign it to show proper RPM.

It required one resistor change and some adjusting of the pots on the tach PCB to get it good.

Another thing I had to do was either add or remove(can't remember) the 6/8 cyl connection to the tach to match the I6 engine I had.

As for the 87 to 91 speedometers, they will not swap between tach and non tach clusters. Non tach cluster speedo is wider than the tach cluster speedometer. Just will not fit.

Further note: on the 92 to 96 E-series(vans) the F-series cluster will fit the dash, BUT you MUST repin the E-series wiring to match which ever year F-series tach cluster you have. I did that on my 95 E350 8 years ago:https://www.ford-trucks.com/forums/7...tory-tach.html

One other thing I found was the fuel filter lamp comes on for a few seconds then goes off, I haven't traced out that as it to me not a issue.
 
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Old Jun 7, 2017 | 07:44 PM
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From: Easton,Ks
Originally Posted by Dean06919
Found this on another site:
6 - The odometer mileage is stored on the card attached to the PSOM.
There is no card attached to the PSOM.
The mileage is stored in the PSOM's EEPROM chip.
 
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