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1994.5 - 1997 7.3L Power Stroke Diesel  

Sleeper dually build?

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Old Oct 5, 2017 | 03:22 PM
  #196  
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When you say super core, you're talking about the whole turbo less the exhaust housing?
 
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Old Dec 3, 2017 | 06:49 PM
  #197  
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Update: Went and bought a "built" transmission yesterday with a dual disc torque converter yesterday. Has a extra 2 quarts trans pan, and it shifted pretty firm in the guys truck so we're going to see how it handles in the ole girl. It's going to be in there so that way the OEM trans can get sent off to BTS for a build/4x4 convert.

Also picked up that big hunk of steel! 2006 F-350 dually rear axle with some SERIOUS leaf springs. The pack is about 8" thick at the center so I can't wait to get that into the truck. Going to buy some leaf hangers from Rockauto.com for an '06 and use them. Unfortunately I'm going to have to wait until I have everything from the trans to the axle so that way it can all get swapped in a weekend (so I can hope) and then get measurements for a custom 1 piece rear driveshaft. It's going slow, but it is going!
 
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Old Dec 4, 2017 | 02:09 AM
  #198  
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That will be a long drive shaft to be one piece.
 
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Old Dec 4, 2017 | 09:09 AM
  #199  
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Originally Posted by Fordman96
When you say super core, you're talking about the whole turbo less the exhaust housing?
you can order the housing if you do not already have one, they are 150-200$ Typically. The supercores came down in price as well.

I don't know how some companies sell a kit with s dated turbo, and then mark it up 100%... just trying to save you some money is all.
 
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Old Dec 10, 2017 | 04:49 PM
  #200  
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Yes that is going to be a long driveshaft indeed bill. I didn't know if it would be "better" than the two piece. I've heard some have issues with having to shim the carrier bearing.

So I'm in the midst of dismantling my donor bronco down to scrap metal currently. Got to looking at the transmission from that next to my 2wd E4OD...



What's to stop me from unbolting the adapter (2nd picture) and swapping it in place of the tail shaft in the first picture?
 
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Old Dec 10, 2017 | 05:46 PM
  #201  
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You can swap them but you need to swap the tailshaft too. It's the first piece installed and last piece removed
 
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Old Dec 10, 2017 | 07:41 PM
  #202  
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So that requires me to disassemble the whole transmission. Guess we aren't doing that.
 
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Old Dec 29, 2017 | 03:20 PM
  #203  
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So I have been doing some reading at it seems the only things I have to change to go from a 2wd to a 4x4 transmission is the output shaft and the tail shaft housing plus potentially some new spacer washers for clearances.

So if one was to buy a rebuild kit for the 7.3 e40d... I could buy the 4x4 output shaft and housing to convert it to a 4x4 transmission OR... could I use the output shaft and housing from one of my e40d's that were in my gassers? As I type this I want to say no because I am going to assume the diesel output shaft is larger than the gasser output shaft, but if anyone has input on the situation it would be much appreciated!
 
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Old Dec 29, 2017 | 03:23 PM
  #204  
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All the same. Gas diesel auto manual
 
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Old Dec 30, 2017 | 03:36 PM
  #205  
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Originally Posted by humphrey169
All the same. Gas diesel auto manual
So I can swap the shafts and housings around and the diesel will be 4wd and the gasser will be 2wd
 
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Old Jan 1, 2018 | 07:19 AM
  #206  
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Well right now I'm at a crossroads... Buy a new exhaust for when I swap the transmission out (although I was told the down pipe will change when I upgrade turbos) or buy the front/rear leaf hangers needed to swap the 2006 dually axle under the rear of the truck.

Also considering removing and selling the saddle tank because with the rear tank mod, 56 gallons, it's pretty pricey to fill up and I hit the money limit every time.
 
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Old Jan 1, 2018 | 08:15 AM
  #207  
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Why do you need different hangers to swap in a rear axle? Maybe I missed something
 
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Old Jan 1, 2018 | 08:41 AM
  #208  
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From: evansville in
Originally Posted by Fordman96
So I can swap the shafts and housings around and the diesel will be 4wd and the gasser will be 2wd
It sounds so easy lol. If only it were. There are special tools needed to work on e4od . It's not a job for a newb imo
 
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Old Jan 1, 2018 | 09:40 AM
  #209  
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Originally Posted by humphrey169
Why do you need different hangers to swap in a rear axle? Maybe I missed something
I have the rear leafs that came out of the 2006 which are much larger than my current ones. Also I think they are wider than the 350s.


As for the special tools required, I've researched the ones required and those will be on order. Also I'm not a "newb" on rebuilding transmissions.
 
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Old Dec 7, 2018 | 09:51 PM
  #210  
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What’s going on now
 
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