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Old Apr 10, 2016 | 07:46 AM
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glow plugs

Can someone point me in the direction of replacing glow plugs in a 2003 7.3. Seem what I keep finding is for 1997 model...
Thanks
 
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Old Apr 10, 2016 | 08:06 AM
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The process should be the same for both engines. You only want to use OEM glow plugs, the others swell up over time and won't come out of the hole that they're in.
Remove valve covers, loosen the glow plug but only enough that it's loose because the rockers won't let you completely remove it with the socket attached. Then get a piece of fuel hose and slide it down onto the GP to finish unscrewing it.
 
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Old Apr 10, 2016 | 09:07 AM
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Other than removing the Charged Air Cooler tubes on a Superduty - there is almost zero difference in the procedure. Loosen (do not remove) the GPs with a 10 mm 1/4" drive deep socket with an extension for best results to get by the rocker arms. Then, I use a 5/16" semi-rigid plastic fuel line for removal and insertion.

 
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Old Apr 10, 2016 | 09:12 AM
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Save yourself some frustration and pick up a 13mm flex socket. It makes the valve cover bolts next to the HVAC box and at the rear a lot easier to deal with.
 
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Old Apr 10, 2016 | 09:29 AM
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Just a friendly reminder. It's a must to evac all the oil surrounding the GP in the cavity of the head. If you don't, the oil will run into the cylinder and may cause a hydro lock condition.

I used a minishop vac and fashioned a small tube on the en of the hose to extract the oil prior to pulling the GP.

The rest is pretty straight forward.

On a side note: If your already under the valve covers. A re-torque of the injector hold down bolts should be on the list.

Rich and others can tell you how to/and with what tool, to properly complete that procedure. I did it a few years ago and my bolts were very loose. It completely changed the performance and sound of the engine. Well worth doing say 20 minutes.

I thought there was a sticky for both. But I can't find it. I'll check riff raff's page and get back.

Denny
 
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Old Apr 10, 2016 | 09:46 AM
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If you go up the forum list, Cookie has a tech links page. It has some good info in it. I recall seeing an in depth read on the procedure. I'll keep looking.

Denny
 
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Old Apr 10, 2016 | 10:29 AM
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Originally Posted by DieselDenny
Just a friendly reminder. It's a must to evac all the oil surrounding the GP in the cavity of the head. If you don't, the oil will run into the cylinder and may cause a hydro lock condition.

I used a minishop vac and fashioned a small tube on the en of the hose to extract the oil prior to pulling the GP.
I am sorry but I have to disagree here. You don't need to worry about any oil issues with a glow plug job. There isn't enough oil that can collect around the glow plug to hydro lock a cylinder even if you multiple it by 10 times. I have installed more glow plugs than I care to remember, and can tell you from experience this is not the case.
 
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Old Apr 10, 2016 | 11:56 AM
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Now, if you pull out an injector, then Denny is correct, but not glow plugs.
 
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Old Apr 10, 2016 | 12:01 PM
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Originally Posted by Walleye Hunter
The process should be the same for both engines. You only want to use OEM glow plugs, the others swell up over time and won't come out of the hole that they're in.


How do I know whats in there and if they are swollen how do they come out??
 
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Old Apr 10, 2016 | 12:12 PM
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Originally Posted by Jterr
How do I know whats in there and if they are swollen how do they come out??
Keep your fingers crossed and pray. If they're swollen you have to remove the heads to get them out. The OEM's will have Beru etched into the side of them. Early ones were made in Germany, later ones are made in Ireland and one of those will be etched in the side of it as well (not that it's important).
 
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Old Apr 10, 2016 | 02:16 PM
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Ahh yes,

It was an injector. Thanx for correcting me.

Been a few years. Thanx for correcting my post fellas.

Denny
 
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Old Apr 10, 2016 | 05:59 PM
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Originally Posted by Walleye Hunter
Keep your fingers crossed and pray. If they're swollen you have to remove the heads to get them out..
Is that a hard job for a not a mechanic????
 
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Old Apr 10, 2016 | 07:10 PM
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Originally Posted by Jterr
Is that a hard job for a not a mechanic????
Not really. The only trick is to have a good assortment of socket extensions, swivel ends and maybe a u-joint for getting to some of the valve cover bolts. Other than that, a decent set of sockets and hand tools and you are OK. My first glow plug job took 3 hours, with me taking my time and fumbling around for the right socket extension combos. The second try was half time. It looks more intimidating that it really is.
 
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Old Apr 10, 2016 | 07:36 PM
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Originally Posted by Jterr
Is that a hard job for a not a mechanic????
Originally Posted by Ponyboychris
Not really. The only trick is to have a good assortment of socket extensions, swivel ends and maybe a u-joint for getting to some of the valve cover bolts. Other than that, a decent set of sockets and hand tools and you are OK. My first glow plug job took 3 hours, with me taking my time and fumbling around for the right socket extension combos. The second try was half time. It looks more intimidating that it really is.
I'm thinking that he was referring to removing the head(s). I expect that to be quite an undertaking even for a mechanic. I understand the feeling of concern.
 
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Old Apr 10, 2016 | 08:13 PM
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Originally Posted by Walleye Hunter
I'm thinking that he was referring to removing the head(s). I expect that to be quite an undertaking even for a mechanic. I understand the feeling of concern.
That is correct...
 
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