Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Big time cold start issues

Thread Tools
 
Search this Thread
 
Old Mar 24, 2013 | 02:37 PM
  #46  
Kamstutz's Avatar
Kamstutz
Senior User
10 Year Member
Joined: Apr 2012
Posts: 269
Likes: 0
From: Huntington WV
Electric problems can cause many headaches. It is always way too easy to forget the power return (ground) that is always needed. You could always hold a temporary jumper from the HPOP cover to the battery ground and see how it goes.
 
Reply
Old Mar 24, 2013 | 02:43 PM
  #47  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
Here is a video taking the HPOP plug off after the truck had been sitting without having cranked it for 15 or so minutes.


I am going to edit this post an add 2 more videos...

Here is removing that plug immediately after cranking


This one is taking a while to process but when it does it is just another of it cranking.

 
Reply
Old Mar 24, 2013 | 03:28 PM
  #48  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
Originally Posted by HKusp
Alright so far, AE hooked up KOEO (of course because the engine won't run)

Hybrid electronic cluster
B2658 wait to start warning indicator circuit open
B1318 battery voltage low
B1360 ignition run/acc circuit open
B1352 ignition key-in circuit failure

Now are these all current or are they stored and should I clear and test again?

Dad just showed up with the multimeter. We are going to attempt to ohm out the glow plugs in the meantime.
Ok, i am getting ready to log some data and send it to Rich. I told AE to retrieve current codes and it says only P0603 internal control module keep alive memory (KAM) error, which it always has said if I recall correctly. Now I am going to record data and send it off, but I wanted to clear the other codes I reported as to whether they were current or not.
 
Reply
Old Mar 24, 2013 | 03:43 PM
  #49  
CampSpringsJohn's Avatar
CampSpringsJohn
Hotshot
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 14,069
Likes: 17
From: Melbourne, Ky
Plug on the IPR? Or the nut? We'll see what Rich can figure out when he gets the data. I guess it's possible for the oil in the heads to backfeed through the IPR into the HPOP reservoir just after shutting it off.
 
Reply
Old Mar 24, 2013 | 04:22 PM
  #50  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Ohm test

 
Reply
Old Mar 24, 2013 | 06:25 PM
  #51  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
Ohmed out the injectors and they were fine. Pulled the fuel filter. It looked decent. Tried starting without fuel filter still no joy. Put filter back in, the fuel bowl was pressurized and it sprayed all over the top, so I don't think we have fuel delivery issues. Injector buzz test, they all buzzed, a couple sounded a little different especially number 8, but not too much. I spoke with a Baltimore County Schools bus mechanic and he listened to it crank. He said it sounded like the injectors weren't firing properly. He said it sounded like they may be leaking pressure.

Also I want to go back to the basics a bit so I am gonna check fuses.
 
Reply
Old Mar 24, 2013 | 06:34 PM
  #52  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Status:
  • AE says it should run... but it's not.
  • KOEO OK
  • That oil out the top of the reservoir has me in a panic and I called Chris. We agree this is bad juju. Investigation of drain tube recommended
We need three things: A turning engine, fuel (at the right time), and compression. We know the truck's turnin' and we're getting some smoke... I'm worried that all that's left is compression or an overlooked GP issue (timing not ruled out yet). They could be one and the same: If the mechanic didn't tighten down the GPs, I'd expect to see what we're seeing. CPS is just under 30 bucks, it never hurts to throw a black one in there to earn the tee-shirt.
 
Reply
Old Mar 24, 2013 | 06:35 PM
  #53  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
Checked fuses and switched injector relay around with another just to be sure. It all looks good, still no fire
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Mar 24, 2013 | 06:45 PM
  #54  
CampSpringsJohn's Avatar
CampSpringsJohn
Hotshot
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 14,069
Likes: 17
From: Melbourne, Ky
Originally Posted by Tugly
Status:
  • AE says it should run... but it's not.
  • KOEO OK
  • That oil out the top of the reservoir has me in a panic and I called Chris. We agree this is bad juju. Investigation of drain tube recommended
We need three things: A turning engine, fuel (at the right time), and compression. We know the truck's turnin' and we're getting some smoke... I'm worried that all that's left is compression or an overlooked GP issue (timing not ruled out yet). They could be one and the same: If the mechanic didn't tighten down the GPs, I'd expect to see what we're seeing. CPS is just under 30 bucks, it never hurts to throw a black one in there to earn the tee-shirt.
Way back when, I used to change the HPOP oil, and you couldn't put enough oil in it to run out the top. The first time I did that, I went to fill it up, and it never got full. Stopped about an inch from the top. I hadn't put the drain plug back in yet, guess where the oil went? Is that drain tube that small that it could plug up?
 
Reply
Old Mar 24, 2013 | 09:49 PM
  #55  
MTDewX's Avatar
MTDewX
Posting Guru
Joined: Sep 2006
Posts: 1,081
Likes: 1
From: Montana
not sure I Can add any insight.

I would have suggested everything mentioned.

i would have thought to check all connectors IPR, IPC etc.

anything in the valley like new oil or fuel? the hoses leaking from the HPOP oil lines?


and this is a just a guess, but what about injector O-rings and or Cups. could they prevent the tease to start, but no quite? i have never done them.

I can load some pics, but my pics are dirty lol. oil and dirt stuff.

I am trying to remember back when I had my truck. I had one bad injector and it still idled fine and started even.

I think it would still start with out the GP at 30-45 deg. so even if the GP's are not heating up (just saying) it should still start I would think.

I will ponder and get back if I have anything.
 
Reply
Old Mar 24, 2013 | 10:11 PM
  #56  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
It is a curious thing. Sometimes when cranking it will put out smoke and sometimes it won't smoke much if any. That makes me think its a fuel issue. Until I pulled the fuel filter the valley was bone dry. Unless anyone has a revelation, the next step is going to be the top off the HPOP and see whats going on there. This thing is starting to scare me like its going to be something extremely big and expensive.
 
Reply
Old Mar 24, 2013 | 10:46 PM
  #57  
howellt39's Avatar
howellt39
Senior User
Joined: May 2011
Posts: 454
Likes: 0
From: Portland, OR
Originally Posted by Tugly
Status:
  • AE says it should run... but it's not.
  • KOEO OK
  • That oil out the top of the reservoir has me in a panic and I called Chris. We agree this is bad juju. Investigation of drain tube recommended
We need three things: A turning engine, fuel (at the right time), and compression. We know the truck's turnin' and we're getting some smoke... I'm worried that all that's left is compression or an overlooked GP issue (timing not ruled out yet). They could be one and the same: If the mechanic didn't tighten down the GPs, I'd expect to see what we're seeing. CPS is just under 30 bucks, it never hurts to throw a black one in there to earn the tee-shirt.
Starting to like the avenue of loose GPs or injector hold down bolts since mech work was done down there very recently. Loose equipment there would certainly affect compression.

As for the CPS, he is getting fuel delivery as evidenced by the smoke. My cursory knowledge of the CPS is it either works or it doesn't so if it wasn't signaling the PCM, the PCM wouldn't open the injectors and deliver fuel. I may be off on that, though. When Rich suggests something he usually has a very good reason for it.
 
Reply
Old Mar 25, 2013 | 02:10 AM
  #58  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Originally Posted by howellt39
When Rich suggests something he usually has a very good reason for it.
I'm not that good, or this would likely be fixed by now. I was remembering when I swapped my CPS as a preventative measure: I had the old gray one and I went to one of Clay's black ones. I noticed the CCT looked much better. While the truck is giving RPMs, the CPS can effect timing a bit. I was just thinking nobody should be without a spare, and it's inexpensive... so it can't hurt to put a modern one in there and put his existing one in the glovebox. Of course, I would not really expect this to fix the problem... but Stinky has surprised me here and there.
 
Reply
Old Mar 25, 2013 | 03:02 AM
  #59  
howellt39's Avatar
howellt39
Senior User
Joined: May 2011
Posts: 454
Likes: 0
From: Portland, OR
Originally Posted by Tugly
I'm not that good, or this would likely be fixed by now. I was remembering when I swapped my CPS as a preventative measure: I had the old gray one and I went to one of Clay's black ones. I noticed the CCT looked much better. While the truck is giving RPMs, the CPS can effect timing a bit. I was just thinking nobody should be without a spare, and it's inexpensive... so it can't hurt to put a modern one in there and put his existing one in the glovebox. Of course, I would not really expect this to fix the problem... but Stinky has surprised me here and there.
I see, well I did say "usually"

Back on topic, running a gray right now with a black one in the glove box.

What is CCT? Don't know that one.
 

Last edited by howellt39; Mar 25, 2013 at 03:03 AM. Reason: messin with Rich
Reply
Old Mar 25, 2013 | 05:28 AM
  #60  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
Well, to make matters worse, I wke up this am to find 2 inches + of snow on the ground with at least 4 more forcasted. I have a business on the side plowing snow with a friend of mine who has a lawn and landscape company. We have not had any appreciable snow in the Baltimore area since February 21, 2011. that is over 2 years with no real money except for a few saltings. So not only am I sitting with my truck down with a big question mark as to how much money is it going to cost and when is it going to get done, but it is actually costing me money sitting on my front lawn while we figure all this out.
 
Reply



All times are GMT -5. The time now is 10:16 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE