Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

VERY rough cold start...

Thread Tools
 
Search this Thread
 
Old Oct 24, 2012 | 09:09 PM
  #31  
davbeisner's Avatar
davbeisner
Thread Starter
|
Elder User
Joined: Jul 2012
Posts: 654
Likes: 1
From: Fort Lauderdale, FL
So Benny, to the problem that started this thread... assuming FICM is okay, which it appears to be, what else could be causing the really rough cold soak start with the excessive amounts of smoke?

I'll admit the first time it happened, when it took six cranks, and I had a TON of smoke, I may have flooded it a bit cause I pumped the throttle a number of times as I was starting it up... haven't had that much smoke again, but it is still more than usual.

Thanks!
 
Reply
Old Oct 24, 2012 | 10:04 PM
  #32  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
Originally Posted by davbeisner
Ok, my FLP is matching up with the rest of my numbers... I went back and double checked the numbers on the spreadsheet that Fal-308-Win sent me way back when I got my SGII, and the TXD for the FLP is off by one digit. Bismic's spreadsheet had the list and I confirmed it against that. So FLP and FMP now directly match my battery volts, which do get up to 13.8 after about 2 minutes at 2500 RPM. Does that imply, then, that my FICM is good?

If this^^^is true the FICM is toast

FICM Main Power should ALWAYS be 48 volts give or take 1-3 volts

I assume its a Typo since unlikly the truck would run at that Low FICM MP Volts

Just cause Batterys are Newer dont mean there good

Check each Battery Cell with a Specific Gravity Battery Hydrometer
 
Reply
Old Oct 24, 2012 | 10:13 PM
  #33  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

I know DashBoss is different than SG2, but there are 4 FICM PID's to keep in mind...



Josh
 
Reply
Old Oct 24, 2012 | 10:19 PM
  #34  
FICMrepair.com's Avatar
FICMrepair.com
Former Vendor
Joined: Feb 2010
Posts: 1,803
Likes: 4
Too funny. It's amazing how parallel our lives all are...
 
Reply
Old Oct 24, 2012 | 10:59 PM
  #35  
davbeisner's Avatar
davbeisner
Thread Starter
|
Elder User
Joined: Jul 2012
Posts: 654
Likes: 1
From: Fort Lauderdale, FL
Yeah, it was a typo Benny... FMP is running between 47 and 48.5 all the time. FICM vehicle volts and FICM logic power are both running in sync with battery volts. Haven't plugged in the FICM sync yet. What do I need to be looking for on that?
 
Reply
Old Oct 24, 2012 | 11:03 PM
  #36  
davbeisner's Avatar
davbeisner
Thread Starter
|
Elder User
Joined: Jul 2012
Posts: 654
Likes: 1
From: Fort Lauderdale, FL
So I can understand how the FICM could cause the hard start after cold soak, but would batteries or alternator cause that problem as well?

I always experienced a little bit of a hard start after cold soak with my last truck too... it's just been worse with this one. Maybe I'm using the wrong terminology... I dunno.

Basically it takes a little longer to crank after cold soak, and when it does crank it runs like crap for the first 60-90 seconds while it warms up a bit. When I say runs like crap, day before yesterday I had the drivers door open when I first started it, and it shook so bad the door actually was shaking back and forth. But as soon as my EOT gets up over 50ish, it smooths out and it's fine. The old truck shook as well, but never this bad. I chalked it up to really cold nights with no heater and no cetane boost, but now it looks like that shouldn't make a difference.

I always wait till the glow plug light goes off before starting--even with a hot engine. But should I maybe wait the full 90 seconds till the glow plugs actually turn off? Give it more time to heat up?
 
Reply
Old Oct 24, 2012 | 11:07 PM
  #37  
davbeisner's Avatar
davbeisner
Thread Starter
|
Elder User
Joined: Jul 2012
Posts: 654
Likes: 1
From: Fort Lauderdale, FL
I'm gonna shoot a video of it tomorrow morning and post it. Maybe that'll help y'all help me diagnose it. :-)
 
Reply
Old Oct 24, 2012 | 11:18 PM
  #38  
FICMrepair.com's Avatar
FICMrepair.com
Former Vendor
Joined: Feb 2010
Posts: 1,803
Likes: 4
My vote is a sticking injector or two. Do you have a way to do a power balance test?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Oct 24, 2012 | 11:20 PM
  #39  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

Any idea what oil is in there? Cold weather and 15W40 doesn't do so well around here.

Josh
 
Reply
Old Oct 24, 2012 | 11:33 PM
  #40  
FICMrepair.com's Avatar
FICMrepair.com
Former Vendor
Joined: Feb 2010
Posts: 1,803
Likes: 4
Really excellent point there. ^^^^

5w40 synthetic all the way in the cold...
 
Reply
Old Oct 25, 2012 | 06:32 AM
  #41  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,881
Likes: 3,595
Club FTE Gold Member
Are you SURE the smoke is unburnt fuel???

Just to make sure - you aren't losing any coolant are you? You need to check the smell of the smoke (if you can).
Is the smoke white or is it more a gray color?

I would pull the EGR valve and see if you have it carboned up and sticking - that can cause rough starts and gray smoke (and an acrid smelling). With all that smoke, if it is unburnt fuel, you will have raw fuel under the EGR valve.

It is really sounding like an injector to me too. If so, I wouldn't be driving it (possible hydrolock or worse).
 
Reply
Old Oct 25, 2012 | 08:57 AM
  #42  
davbeisner's Avatar
davbeisner
Thread Starter
|
Elder User
Joined: Jul 2012
Posts: 654
Likes: 1
From: Fort Lauderdale, FL
Hmm, thanks guys for.the.input. how would I do a power balance test? I put the cumulative misfires into the sgii, and they all show none...

Smoke is definititely not coolant. Already checked. Have no clue what oil is in it. I've only had it a couple days and have not had a chance to change it yet. On my list for this week, though. No sticker is present from the last change.

I have to run to the city today, which is where my dealer is. Any tests I could have them run?
 
Reply
Old Oct 25, 2012 | 09:41 AM
  #43  
davbeisner's Avatar
davbeisner
Thread Starter
|
Elder User
Joined: Jul 2012
Posts: 654
Likes: 1
From: Fort Lauderdale, FL
Ok, so just went out to try it this morning... Let it sit till glow plug module had actually turned off, not just the light, then cranked it till I ran the battery volts down to 10 and stopped. Never once turned over.

Here's what's different about this morning versus previous mornings: It's only 8:30ish and the sun hasn't yet hit the truck to warm it up at all, and ambient temp is 34. Previous mornings I haven't tried to start it till 9:30 or 10 when the sun's been hitting it for 30-60 minutes. Second thing that's different is that I parked nose uphill this morning, instead of nose downhill as I usually do. Don't know if that makes any difference or not, but figured I'd mention it.

Before I crank it again, since I ran the volts down 10, I'll bring another truck over and hook up heavy duty cables and let it draw power from that one.

I'm starting to get worried... especially when you start talking about bad injectors! I have neither the time nor the money for new injectors!
 
Reply
Old Oct 25, 2012 | 09:44 AM
  #44  
nylyon's Avatar
nylyon
Tuned
Joined: Aug 2008
Posts: 301
Likes: 3
Little trick I learned from Ed which you can try. Blow a hair dryer on the FICM to warm it up. If the truck starts right up, you have your problem!
 
Reply
Old Oct 25, 2012 | 10:01 AM
  #45  
davbeisner's Avatar
davbeisner
Thread Starter
|
Elder User
Joined: Jul 2012
Posts: 654
Likes: 1
From: Fort Lauderdale, FL
Thanks, Nylyon! Hair dryer on the FICM and she started right up...

Ok, Ed, what's the process for getting the FICM sent off to you for repair?
 
Reply



All times are GMT -5. The time now is 05:30 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE