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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

VERY rough cold start...

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Old Oct 24, 2012 | 02:55 PM
  #16  
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I would get ahold of the warranty company to find out what exactly you have. Most aftermarket warranty services are a joke.

Josh
 
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Old Oct 24, 2012 | 03:19 PM
  #17  
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Ok, it appears that my service contract should cover both the alternator and the FICM. It does state that they will not cover any problem existing BEFORE purchase of the service agreement, but there's no way to prove exactly when these components went bad, and since the truck had no issues when I tested it or for the first day, I think I can argue that it happened AFTER I purchased the agreement. The kicker is going to be the validation period, though... none was written on the declaration page, but I don't know if that was a mistake or if they really don't have a validation period. If it was a mistake, I think I could probably argue that they have to honor it as written since that's what I signed and that's what the dealer signed...

I know that's getting into more legal stuff than mechanical stuff, but thoughts would be appreciated. I'm gonna hold off on calling the warranty guy until I know a little more about what's wrong.

Just for clarification... if I'm NOT seeing any FLP volts, that does imply a bad FICM? Or could it be a cable or wire unplugged/chaffed?
 
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Old Oct 24, 2012 | 03:39 PM
  #18  
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Ok, found my validation period... 15 days. Can I safely drive it with no FLP and low battery volts (but still over 12) for 12 more days?
 
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Old Oct 24, 2012 | 03:52 PM
  #19  
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I would double check the code you put in the scan gauge for FLP make sure you have the right code and that you entered it correctly. Entering codes into that thing can be a pain.
 
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Old Oct 24, 2012 | 03:56 PM
  #20  
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I know somewhere there is a list of all of the ScanGauge codes and what the reading should be.
 
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Old Oct 24, 2012 | 03:57 PM
  #21  
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"
Can I safely drive it with no FLP and low battery volts (but still over 12) for 12 more days? "


MAYBE ---- if it starts. Maybe NOT - if the low voltage eats your injectors. It's your gamble.

Whatever, take it to where ever you want to do the work and have them call the warranty company to verify they will pay BEFORE they do anything more than troubleshoot it. You will still have a deductible fee and whatever the warranty company won't cover no matter WHERE you take it.
 
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Old Oct 24, 2012 | 04:10 PM
  #22  
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Thanks guys,

Matt, I have that list and double checked the values already.

Bud, I'll do that for sure. I may just go ahead and eat the cost on this one, cause I definitely don't want it to end up in bad injectors! Just gotta find the cash to do it.
 
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Old Oct 24, 2012 | 04:26 PM
  #23  
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Ok, I just finished reading the page on the FICM from Bismic's spreadsheet, and in the troubleshooting section he says:

If your 6.0 will not start cold, the issue may be either the glow plugs or glow plug controller, or it can be the FICM (Fuel Injection Control Module). If after a long cranking with no start you get a lot of white smoke (raw unburnt fuel) out the exhaust, the problem is in the glow plug system. If you do not get any smoke, the problem is probably in the FICM.

Here's the thing: I get TONS of smoke when I start, which implies glow plugs? What do I need to look for/test for those? Is this perhaps something that will get resolved with a cord to my block heater and keeping it plugged in overnight? (I know that won't resolve the alternator problem... I'm back to the rough cold start.)
 
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Old Oct 24, 2012 | 04:35 PM
  #24  
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Ok, my alternator is good... I just finished reading the page on the alternator from Bismic's spreadsheet, and noted that the voltage will stay down around 12 UNTIL the alternator kicks in. When I did my last test, I never did start it up... just checked KOEO for about 2 minutes. After starting it up and letting it run in high idle for about 2 minutes, the voltage ramped up to 13.3, just as he said it should... I didn't take it out for a drive, but I suspect it would ramp up a little higher after some time driving.

So: good alternator.

Now, glow plugs or FICM?
 
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Old Oct 24, 2012 | 04:39 PM
  #25  
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As long as you've been cranking on it, the voltage SHOULD have gone up to 14 -14.8v and after a few minutes starting ramping down to 13.something. You need to take it out and drive it for an hour!
 
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Old Oct 24, 2012 | 04:43 PM
  #26  
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Bud, what do you mean by "as long as I've been cranking on it?" I've only had long crank times at first start after a cold soak with temps down in the 20s. Every other start (even a restart five minutes after the initial start) is almost instant, so no long cranks.

I wasn't monitoring batt voltage any of the mornings I've had long cranks, so I don't know what it went up/down to.

According to the sheet on the alternator from Bismic, everything is as it should be with it... are there any other more definitive tests to run on it?
 
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Old Oct 24, 2012 | 05:31 PM
  #27  
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Ok, my FLP is matching up with the rest of my numbers... I went back and double checked the numbers on the spreadsheet that Fal-308-Win sent me way back when I got my SGII, and the TXD for the FLP is off by one digit. Bismic's spreadsheet had the list and I confirmed it against that. So FLP and FMP now directly match my battery volts, which do get up to 13.8 after about 2 minutes at 2500 RPM. Does that imply, then, that my FICM is good?
 
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Old Oct 24, 2012 | 07:41 PM
  #28  
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Welcome to 6.0 ownership!

FLP should match battery voltage. FMP should be 45 volts or higher per Ford spec (most run in the 46.5 to 48.5 volt range) at ALL times (KOEO, during cranking, when idling cold, and when cold at 2000RPM).

MINIMUM battery voltage should be 13.3 when the truck is idling at full operating temperature, otherwise it's time for an alternator.

If it IS time for an alternator, we'd be happy to set you up with one from DCPowerinc.com - a dramatically better replacement than the OEM version - for less than you get it for online.

Of course, if you have a FICM issue after all, we could help you there as well.

Hope this helps!
 
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Old Oct 24, 2012 | 08:48 PM
  #29  
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Dave Clean all bettery connections Good

Especialy the Grounds where they mount to frame and engine

them Give that alternator another Go at 2 minuutes running and you only saw 13.3volts that alt might have seen better days

As ED Mentions DC Power alternators are the way to go Love Mine

P.S. Wish I had your Money its hard to find the money to fix mine let alone Run out and Buy another as a Backuip truck
 
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Old Oct 24, 2012 | 09:07 PM
  #30  
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Thanks, guys! I'll definitely upgrade the alternator when/if I need it... according to the voltages I'm seeing now the FICM appears to be okay. The alternator I'm thinking may need some more testing than the little bit I've given it.

Benny, I wish I had that money, too! I ended up doing a trade-in... should have the money next year to buy a backup truck, though :-) That'll be nice... get a second one for the wife so she's not always taking mine!
 
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