Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

NO Start

Thread Tools
 
Search this Thread
 
Old Nov 20, 2011 | 05:57 AM
  #316  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
Ugg, I was really hoping your issues were behind you. Ok, lets start from square one. Have you tried a different PCM? I think you have tried cranking it with the ICP unplugged haven't you?
 
Reply
Old Nov 20, 2011 | 08:37 AM
  #317  
mq1shooter's Avatar
mq1shooter
Elder User
Joined: Feb 2009
Posts: 522
Likes: 0
From: Lawson, Missouri
With 22 pages and growing...Dan can you look back and summarize or "time-Line" what you have troubleshot, done, replaced, etc....
 
Reply
Old Nov 20, 2011 | 10:42 AM
  #318  
DanS12's Avatar
DanS12
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 213
Likes: 0
I have not tried a different PCM.
Presently, it will not start if I unplug ICP.
When my voltage going to signal wire of IPR was at 0.36 it would start with ICP unplugged. Now that voltage is 1.36 again and there isn't even a hint of smoke or firing. If I unplug the 42 pin connector and check the voltage coming out of the PCM at the yellow/red wire the voltage is still 1.36. That would eliminate the engine harness. So, I believe it has to be in the PCM grounding problem. I did a continuity check on the PCM grounds a couple of weeks ago and they were good. But at that time I had 0.36 volts. Now, no amount of wiggling wires or connecting and disconnecting the PCM or IDM connectors changes that voltage. At one point that voltage was showing up on one of the small leads on my GPR, but it is okay there and now back on the IPR signal wire.

2 new CPS
New ICP
New IPR
New Fuel pump and filter
New Air cleaner
Some new pigtails, new glowplugs
Under the valve wiring harness ohmed good.

Seems to be a ground problem. Tired of just buying parts.
 
Reply
Old Nov 20, 2011 | 02:49 PM
  #319  
DanS12's Avatar
DanS12
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 213
Likes: 0
Okay here is what I did today.
I spliced into the signal wire going into the IPR and while touching the other end of that wire to the B- I brought the volts down to 0.00. I turned over truck and with the signal wire grounded the truck immediately started, so then I cut the yellow/red signal wire 6-8 inches from the PCM and jumped it to the IPR connector, bypassing the 42 pin connector and the complete yellow/red wire.
I tried to start truck and it would not start. The volts were back to the 1.36 volts. Looks like I probably have a bad PCM ground or the PCM is bad. At least this test eliminates a ton of stuff, like CPS, IPR, ICP, etc.
 
Reply
Old Nov 20, 2011 | 02:49 PM
  #320  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
Thanks for the summary. Where are you located? Truck an auto or manual? I am thinking you may need to try another PCM if all the grounds look good.
 
Reply
Old Nov 20, 2011 | 02:51 PM
  #321  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
Another thing, have you tried tracing the other wire from the IPR to the PCM? I know you have traced the signal wire, but have you traced the return?
 
Reply
Old Nov 20, 2011 | 04:51 PM
  #322  
DanS12's Avatar
DanS12
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 213
Likes: 0
I have checked the voltage on the red wire and it is always over 12.
When I check continuity of signal wire though I was always getting around 900ohms which showed a problem, but I am not sure if the way I checked it eliminated the PCM as the problem. As I recall that continuity check was wirh pcm connected. I live in Bakersfield Ca.
 
Reply
Old Nov 21, 2011 | 07:33 AM
  #323  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
Auto or manual trans? I have a manual PCM I can send you to try if you want it.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Nov 21, 2011 | 11:08 AM
  #324  
DanS12's Avatar
DanS12
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 213
Likes: 0
Thanks Nate, but I have an automatic. How would I get a part number for the PCM? There was a piece of paper on the front of mine, but it was ripped and faded, couldn't make anything out. I don't have the PCM out of truck yet. Mine is a 1995 built in Jan 1995.
 
Reply
Old Nov 21, 2011 | 12:10 PM
  #325  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
I don't think it really matters. The PCM is what has the code in it that you have to match, so if you're replacing the PCM, as long as it is from an OBS with a PSD and an automatic trans and is either 49 state or cali (which ever your truck is), you should be good to go. Someone else may be able to chime in and let you know what the latest version was, but I don't know of the top of my head.
 
Reply
Old Nov 21, 2011 | 05:57 PM
  #326  
DanS12's Avatar
DanS12
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 213
Likes: 0
Took the PCM out, the part number is F5TF-12A650-BJF.
What does the BJF mean compared to a BJE?
No chip in my PCM btw.
This is interesting though. I noticed that inside the PCM there appears to be a bunch of grounding lugs that when the PCM is installed they contact the metal surface the PCM sits in and from what I can tell it is used for grounding the PCM. Or is it to discharge static electricity from the box?
 
Reply
Old Nov 21, 2011 | 06:08 PM
  #327  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
Not totally sure on the PCM codes. Sorry. What I do know about them is that you have to have one programmed (flashed) for your auto transmission. I also know that prior to '95 the PCM's did not include the programming to operate your OBD II port. Now you could always have the PCM "re-flashed" to the latest and greatest program by your dealer, or even by some tuners. They can actually flash a tune to your PCM, just like having a chip, but it's always on the same tune. I know DP Tuner does this and I am pretty sure some others do too.
 
Reply
Old Nov 21, 2011 | 06:12 PM
  #328  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
AHAH! Here is the link I was searching for. I knew I had seen this somewhere but apparently I didn't bookmark it...until now.

I can't find that number in the list though. Any chance there is another number on the PCM?

EDIT: Just found them both near the bottom (about 7/8 of the way down) of the page. You just have to take out the numbers in between the 5FTF and the three letter suffix. They appear to be identical.
 
Reply
Old Nov 21, 2011 | 08:49 PM
  #329  
DanS12's Avatar
DanS12
Thread Starter
|
Senior User
Joined: Aug 2011
Posts: 213
Likes: 0
Thanks for the link. Now I just need to find one reasonable. Thinking about having my injectors rebuilt too. Maybe upgrade them to stage one.
 
Reply
Old Nov 21, 2011 | 09:14 PM
  #330  
Action4478's Avatar
Action4478
Hotshot
Joined: Aug 2006
Posts: 10,764
Likes: 39
TDE 1 is the latest reflash for an auto .. I got one for $50.00 on Car-part.com
 
Reply



All times are GMT -5. The time now is 11:58 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE