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Interesting... so the calipers will always be dragging then huh?
Josh
After studying these cals., I think ABS using the res. v. is them covering their back sides. These ratchet tighter when there is .050 clearance, but you have to use the ebrake. Most people don't use it daily, so the cal. goes out of adjustment, pedal gets low, and back goes the car to ABS. The v. is a $15 insurance policy for them.
I'm glad you mentioned that. Now I see I don't need it.
...Caddy Calipers.... I got one back together and started on the second. Only to find that some of the parts are different! So I have to take apart the first one again to make it right--putting to oem what Chewy and Luey got artistic with.
It's back to the j.yard I go.
I'd go with the Chebbie cals in a second if I could come up with an inexpensive p. brake. I remember my 67 CJ5 had a drum set up on the transf. case.
I guess co's are trying to save cash, or make things seem cheaper, more competitive, by reducing the contents of the rebuild kits for these calipers. In the old days you would just one kit for everything. Now, you have to buy three kits (one for the seals, one for the mounting rubbers and anti rattle clips, and one for the bolts themselves), and you still don't get the ebrake piston seal.
Anyway, the calipers are ready to be installed. Since left and right are identical, except for thread direction on ebrake mech., they have to be mounted one in front, and one behind the rear axle, or one bleeder will be facing down. I chose not to drill and tap a new bleeder to eliminate that concern.
Above you can see the pistons are different. The one on the left is stainless. The bearing race inside was different too, but the dimensions were the same. I wanted to go back to the j.yard and get one more piston and bearing, but after they ejected me for taking a crow bar and hammer to their bottled water machine, I thought it wise to stay absent for a while.
It would be nice to get the above ebrake set up, but my banker has no imagination. Better yet a non hydrolic drum set up on the d. shaft would grab even better.
Is it the calipers themselves...or the pad thickness? I've seen certain brands of pads that are thicker than others.
I thought about that and checked one other type pad, but it was the same thickness: 1/2" with backing plate. Yeah, 1/8" thinner on both pads would give me the 1/4" I need.
After waiting 10 days to get riveted pads, what a joke to have to go with bonded after all!
I think that's the problem with the riveted ones...they are a bit thicker...for the rivets sticking up..versus bonded
Chevy rotor=1.28" thick
Caddy rotor=1.2" (oem for these calipers) so it has to be the pads. These were the upper grade, heavy service. It has to be the pads.
I'm glad I did the rebuild myself, so now I understand how these calipers work. But after many hours of searching online for pads, etc., and several trips of prowling the boneyards, and after rebuilding these about three times before getting the proper pistons, I can see that $300 for new ones from TSM would have been a bargain.
Tip: If you want to save $ and do your calipers yourself, pull the big 7" on center GM calipers from a 76-78 Seville (which are 1000X easier to find than the El Dorados, and swap out the pistons from a Fleetwood with the 5.5" bolt pattern). The Seville pistons are deeper and won't allow for the chevy rotor thickness. But the shorter Fleetwood pistons will. It is a simple swap.
TSI sells the brackets to allow the use of oem ebrake cables.
The project has grown a bit. After seeing that all my soft lines are cracked--after only 35 years!--I've decided to replace all the lines. I will also be installing a Wilwood adjustable proportioning valve for the rears, and a 2lb residual valve too.
If I want the bleeder on top, which is good, these calipers need to be mounted one in front of the axle, and one behind. However, I want to mount them both behind the axle, so I am going to drill and tap a new bleeder in one of them.
I also need to reverse the direction the ebrake lever rotates on that caliper. Since I have an extra mechanism, it will be an easy swap. It will make for a much cleaner routing of the ebrake cable with the TSM style brackets allowing for usage of oem cables.