Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

203* stat

Thread Tools
 
Search this Thread
 
Old Feb 3, 2010 | 07:00 PM
  #1  
dvskate's Avatar
dvskate
Thread Starter
|
Senior User
15 Year Member
Joined: Jan 2009
Posts: 110
Likes: 0
From: IL
203* stat

So i changed my thermostat out with the 203* and billet housing almost a week ago and today i noticed my coolant bottle kinda low and i saw coolant around the thermostat housing. I pulled it all back apart and the gasket somehow made it way ontop of the thermostat. I put it all back together right and it still seems to be leaking. Anyone have problems with this before?
 
Reply
Old Feb 3, 2010 | 07:33 PM
  #2  
Izzy351's Avatar
Izzy351
Post Fiend
Joined: Feb 2007
Posts: 14,541
Likes: 2
From: Dallas-Ft. Worth
Did you use a little Permatex to help hold it in place/seal it up?
 
Reply
Old Feb 3, 2010 | 07:44 PM
  #3  
dvskate's Avatar
dvskate
Thread Starter
|
Senior User
15 Year Member
Joined: Jan 2009
Posts: 110
Likes: 0
From: IL
Everything i read said not to use any type of sealant on the thermostat
 
Reply
Old Feb 3, 2010 | 07:44 PM
  #4  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Originally Posted by dvskate
I pulled it all back apart and the gasket somehow made it way ontop of the thermostat.
The gasket belongs on top of the thermostat. Between the stat and the housing.
 
Reply
Old Feb 3, 2010 | 07:46 PM
  #5  
ernesteugene's Avatar
ernesteugene
Postmaster
Joined: Jun 2006
Posts: 2,647
Likes: 0
From: Fulltime RVer
Club FTE Gold Member
The next time you have it apart to fix the leak I suggest reinstalling the OEM thermostat...your top compression rings will say "thank you" and they'll reward you by not wearing out as quickly as they otherwise would with the hotter 203* stat installed!
 
Reply
Old Feb 3, 2010 | 07:46 PM
  #6  
dvskate's Avatar
dvskate
Thread Starter
|
Senior User
15 Year Member
Joined: Jan 2009
Posts: 110
Likes: 0
From: IL
lol makes sense why it was on top when i took it apart now..but it was still leaking with it put together right
 
Reply
Old Feb 3, 2010 | 07:49 PM
  #7  
dvskate's Avatar
dvskate
Thread Starter
|
Senior User
15 Year Member
Joined: Jan 2009
Posts: 110
Likes: 0
From: IL
does the extra couple degrees really affect the rings?
 
Reply
Old Feb 3, 2010 | 07:53 PM
  #8  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Originally Posted by dvskate
lol makes sense why it was on top when i took it apart now..but it was still leaking with it put together right
Just wanted to make sure you didn't put it back in underneath.

I agree with Gene. I have a new 195° stat waiting to go in.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Feb 3, 2010 | 07:53 PM
  #9  
Riffraff Diesel's Avatar
Riffraff Diesel
PREMIUM SPONSOR
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2009
Posts: 6,037
Likes: 73
Originally Posted by ernesteugene
The next time you have it apart to fix the leak I suggest reinstalling the OEM thermostat...your top compression rings will say "thank you" and they'll reward you by not wearing out as quickly as they otherwise would with the hotter 203* stat installed!
I would also suggest not using the 203* t-stat. I have one in and will be changing it soon because old temps are just to high, especially when towing.
 
Reply
Old Feb 3, 2010 | 07:56 PM
  #10  
dvskate's Avatar
dvskate
Thread Starter
|
Senior User
15 Year Member
Joined: Jan 2009
Posts: 110
Likes: 0
From: IL
Originally Posted by PaysonPSD
Just wanted to make sure you didn't put it back in underneath.
I did just put it back together with the gasket underneath the thermostat because i thought thats why it was leaking. I guess ill flip it back around and put the old one in and see if it still leaks
 
Reply
Old Feb 3, 2010 | 08:00 PM
  #11  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Originally Posted by dvskate
I did just put it back together with the gasket underneath the thermostat because i thought thats why it was leaking. I guess ill flip it back around and put the old one in and see if it still leaks
If it still leaks do use some high temp RTV. Just a small bead so it will only be in contact with the metal sealing sufaces and not the o-ring. Let it set up before starting. Many have done this with that leak and no ill effects. Might as well get a new 195° stat. Take the old one or the 203 with you to be sure the replacement is the proper length.
 
Reply
Old Feb 3, 2010 | 08:04 PM
  #12  
dvskate's Avatar
dvskate
Thread Starter
|
Senior User
15 Year Member
Joined: Jan 2009
Posts: 110
Likes: 0
From: IL
okay thanks for the input
 
Reply
Old Feb 4, 2010 | 09:07 AM
  #13  
DND58's Avatar
DND58
Laughing Gas
15 Year Member
Joined: Jan 2007
Posts: 870
Likes: 9
From: Carbondale, CO
I will also be changing out my 203 stat. New from Ford has the o-ring built right into the stat.
 
Reply
Old Feb 4, 2010 | 11:15 AM
  #14  
ernesteugene's Avatar
ernesteugene
Postmaster
Joined: Jun 2006
Posts: 2,647
Likes: 0
From: Fulltime RVer
Club FTE Gold Member
Originally Posted by dvskate
does the extra couple degrees really affect the rings?
Most emphatically yes it does ...and by using a 203*F stat you also give up a significant amount of coolant reserve heat capacity that might come in handy when towing long grades in the summer! Here's a quote from a paper I'll be discussing in detail on my "wear and tear" thread that reports measurements of piston ring and cylinder liner wear...

..."To avoid scuffing of the ring and liner typical TRR temperatures in diesel engines are kept near 200*C by circulating coolant through the cylinder head. Tests conducted at 260*C have shown that the rings and liners experience wear at least 100 times greater than at conventional TRR temperatures."...

...and TRR means... Top Ring Reversal ...which I've already discussed some in that thread and I'll be covering it in more detail in my next installment!
 
Reply
Old Feb 4, 2010 | 12:02 PM
  #15  
WA.Ranger's Avatar
WA.Ranger
Postmaster
Joined: Jul 2004
Posts: 3,156
Likes: 0
From: Yuba City, CA.
Club FTE Silver Member

203* is leaving my truck about the same time as Clay's.
 
Reply



All times are GMT -5. The time now is 09:34 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE