Notices
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Cluth Problems

Thread Tools
 
Search this Thread
 
Old Oct 23, 2005 | 08:01 AM
  #1  
Melungeon1's Avatar
Melungeon1
Thread Starter
|
New User
Joined: Oct 2005
Posts: 4
Likes: 0
Cluth Problems

I have an 85 F250 with 4.9l 300 six. I have just put a new clutch ,pressure plate, throw-out bearing, and had the flywheel turned. Upon trying it out i noticed the clutch would not fully disengage. I have adjusted everything there is and some there’s not…lol.

i have bled the system with no results. i have checked my receipts and found that all the parts used were the correct ones. I NEED HELP. it seems as thought there is just a hair more pedal needed. it will drive and i can force it into a gear with a synchronizer, but reverse and bulldog are a challenge. do you think they took to much off the flywheel? I’ve also heard about a cracked fire wall that allows flex? i even but a threaded bolt in the salve and adjusted it until the clutch would slip without any pedal depression. when I depressed it no change. Its like I’m on the bottom and nowhere else to go? it has to be a wrong part?

HELP
 

Last edited by IB Tim; Oct 23, 2005 at 08:11 AM.
Reply
Old Oct 23, 2005 | 08:08 AM
  #2  
IB Tim's Avatar
IB Tim
FTE Leadership Emeritus
20 Year Member
Veteran: Air Force
Joined: Jan 2003
Posts: 161,999
Likes: 75
From: 3rd Rock
Club FTE Gold Member
...Welcome to Ford Truck Enthusiasts!
Stick around someone will be by shortly to answer your question.
We are happy you have chosen the best source for Fords!

Enjoy FTE....and
JOIN CLUB FTE -SUPPORT THE FORUMS!
…..See you on the boards.
 
Reply
Old Oct 23, 2005 | 08:19 AM
  #3  
holland501's Avatar
holland501
Elder User
Joined: Jan 2004
Posts: 561
Likes: 0
From: houston
There are some threads about a problem with some plastic sleeve on the clutch but I have no personal experience with it. I do have a couple of ideas though. Did you compare the old parts with the new before installing? Parts have been boxed wrong before. Remember that most parts come from out of the country. The folks in that country probably can't read english. Chances are they can't read at all. Now here's the killer. Is it posible you installed the disc backwards? It happens a lot. Good luck.
 
Reply
Old Oct 23, 2005 | 08:53 AM
  #4  
Melungeon1's Avatar
Melungeon1
Thread Starter
|
New User
Joined: Oct 2005
Posts: 4
Likes: 0
No i didnt do a direct comparison... my mechanic said they were the correct parts. i bought them from ford. they checked them against my vin number
 
Reply
Old Oct 23, 2005 | 08:57 AM
  #5  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
that is what I was going to say. When I did my first clutch (when I was 16) I put the disc bassakwords. it wouldnt bleed, and I had to pump the clutch mutilple times to shift. I did that for about a week before I took it back apart and found out it was in wrong. GL
Scotty
 
Reply
Old Oct 23, 2005 | 08:59 AM
  #6  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
oh and welcome to FTE this is a great site. Im sure you will find all the help you will need. once again good luck
 
Reply
Old Oct 23, 2005 | 09:02 AM
  #7  
Melungeon1's Avatar
Melungeon1
Thread Starter
|
New User
Joined: Oct 2005
Posts: 4
Likes: 0
ok i guees i will have to check
 
Reply
Old Oct 23, 2005 | 09:05 AM
  #8  
Melungeon1's Avatar
Melungeon1
Thread Starter
|
New User
Joined: Oct 2005
Posts: 4
Likes: 0
when i bled the clutch it just went to the floor...i had to manual pull it back up and pump till it came back...even then it was the same not fully diengaging
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Oct 23, 2005 | 09:08 AM
  #9  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
yeah sounds like the same thing I ran into when I put the dics in wrong. I would check that if I was you. GL
 
Reply
Old Oct 23, 2005 | 10:51 AM
  #10  
Lee Lichterman's Avatar
Lee Lichterman
Elder User
Joined: May 2004
Posts: 506
Likes: 0
From: Edwards Air Force Base
I don't have much experience with this problem but a few things I recall reading here that also might be it.....


Any chance carpet is too thick preventing peddle from going all the way down? SOme people add sound material or replace carpet, put in a thick mat etc that takes away a 1/4 inch or so of pedal movement. When I first bought my truck, the guy had a mat in it that would catch the gas pedal. No excitement like trying to stop and realizing your gas pedal is stuck down!!!

Also, there was a problem with firewall flex on these right at the clutch that prevented proper clutch engagement. They even build a kit to correct it.

If you can't find something simple like putting it in wrong or carpet, I would bet it is a flexing firewall.

Good Luck,

Lee
 
Reply
Old Oct 23, 2005 | 06:35 PM
  #11  
plowpusher's Avatar
plowpusher
Posting Guru
Joined: Sep 2003
Posts: 1,192
Likes: 1
From: lino lakes, mn
i ran into the same problem on a 85 you can reindex the bellcrank you take he linkage apart under the dash rotate it and bolt it back on it was a PIA but it worked
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
99F350dually4x4
1999 - 2016 Super Duty
4
Jun 30, 2011 10:08 PM
fordopie
1983 - 2012 Ranger & B-Series
4
Oct 11, 2009 09:20 AM
JR270
1999 - 2003 7.3L Power Stroke Diesel
1
Jan 3, 2005 08:40 AM
DrkPhanstm
1987 - 1996 F150 & Larger F-Series Trucks
5
Apr 29, 2002 01:24 AM
shadetree wrench
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
10
May 20, 2000 07:55 AM




All times are GMT -5. The time now is 10:51 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE